Volkswagen New Beetle. Manual - part 2390

 

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Volkswagen New Beetle. Manual - part 2390

 

 

Fig. 48: Identifying Special Tools And Equipment 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

1. Hex nut, 20 N.m 

NOTE:

The following list refers to items in Fig. 49 .

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 & 6 Spd. Manual Transmission 02M - New Beetle

  

z

Self-locking  

z

Always replace  

2. Gear selector lever 

z

Install so that master spline aligns with selector shaft  

z

Can be replaced with selector mechanism installed  

z

Installation position. See GEAR SHIFT LEVER & HOUSING .  

3. Shoe 

z

Clip into relay lever -item 6-  

4. Lock washer 

z

Removing. See Removing Relay Lever Lock Washer .  

5. Bushing  

6. Relay lever 

z

Installation position. See GEAR SHIFT LEVER & HOUSING .  

7. Selector mechanism cover  

8. Ball sleeve 

z

For selector shaft  

z

Removing. See Pressing Ball Sleeve From Selector Mechanism Cover .  

z

Pressing in. See Pressing Ball Sleeve Into Selector Mechanism Cover .  

9. Selector shaft  

10. O-ring 

z

Always replace  

11. O-ring 

z

Always replace  

12. End cover  

13. Oil seal 

z

Pry out with screwdriver  

z

Installing. See Installing Oil Seal Onto Stop .  

14. Protective cap 

z

For selector shaft  

15. Cap 

z

For transmission breather  

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 & 6 Spd. Manual Transmission 02M - New Beetle

  

Fig. 49: Disassembling And Assembling Transmission Selector Mechanism 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Removing Relay Lever Lock Washer 

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 & 6 Spd. Manual Transmission 02M - New Beetle

  

Fig. 50: Removing Relay Lever Lock Washer 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

Lift tab in direction of arrow.  

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 & 6 Spd. Manual Transmission 02M - New Beetle

  

 

 

 

 

 

 

 

Content   ..  2388  2389  2390  2391   ..