Volkswagen New Beetle. Manual - part 2381

 

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Volkswagen New Beetle. Manual - part 2381

 

 

Fig. 17: Removing Bolts Securing Transmission Housing To Clutch Housing -A- In Area Of 
Differential
 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

Remove bolts -B- inside clutch housing for securing clutch housing to transmission housing. 

NOTE:

The hex bolt -arrow- is located outside the bolting flange. It is fitted with a 
washer.

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 & 6 Spd. Manual Transmission 02M - New Beetle

  

Fig. 18: Removing Bolts -B- Inside Clutch Housing For Securing Clutch Housing To Transmission 
Housing
 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

Take off transmission housing. If necessary, carefully pry up all around and alternating between sides on 
protruding flange taking care not to damage sealing surfaces.  

z

Swing input shaft in direction of arrow and take off. 

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 & 6 Spd. Manual Transmission 02M - New Beetle

  

Fig. 19: Swing Input Shaft In Direction Of Arrow And Take Off 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

Remove speedometer drive.  

z

With help of a second mechanic, remove differential -1-, output shafts -2- and -3-, reverse shaft -4- and 
selector rods -5- together from clutch housing. 

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 & 6 Spd. Manual Transmission 02M - New Beetle

  

Fig. 20: Removing Differential, Output Shafts, Reverse Shaft And Selector Rods Together From 
Clutch Housing
 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

Drive out input shaft oil seal with sleeve 30-21.  

Assembling 

z

Install differential -1-.  

z

Install 5th, 6th and reverse gear output shaft -2- together with reverse selector fork, 5th, 6th and reverse 
gear selector rod -3- and reverse shaft -4-.  

z

Take 1st-4th gear output shaft -3- with selector rods -5- in right hand as illustrated in Fig. 21 

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 & 6 Spd. Manual Transmission 02M - New Beetle

  

 

 

 

 

 

 

 

Content   ..  2379  2380  2381  2382   ..