Volkswagen New Beetle. Manual - part 2380

 

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Volkswagen New Beetle. Manual - part 2380

 

 

Fig. 13: Identifying Special Tools And Equipment 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Disassembling 

z

Secure transmission to assembly support with bolts -arrows-. 

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 & 6 Spd. Manual Transmission 02M - New Beetle

  

Fig. 14: Securing Transmission To Assembly Support With Bolts 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

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Turn transmission on assembly support with oil drain plug downward.  

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Place drip tray underneath.  

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Drain transmission oil.  

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Remove slave cylinder with release bearing -arrows-. 

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 & 6 Spd. Manual Transmission 02M - New Beetle

  

Fig. 15: Removing Slave Cylinder With Release Bearing 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

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Put selector shaft in neutral position.  

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Remove back-up light switch -1-.  

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Remove hex bolts -2- for selector shaft cover plate -A-.  

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Carefully pull out cover plate.  

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Remove locking bolt -3- for selector shaft gate.  

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Remove bolts -4- and press selector shaft cover -B- out of transmission housing. 

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 & 6 Spd. Manual Transmission 02M - New Beetle

  

Fig. 16: Removing Bolts -4- And Pressing Selector Shaft Cover -B- Out Of Transmission Housing 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

Pull selector shaft out of transmission housing.  

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Remove both flange shafts.  

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Remove bolts securing transmission housing to clutch housing -A- in area of differential. 

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 & 6 Spd. Manual Transmission 02M - New Beetle

  

 

 

 

 

 

 

 

Content   ..  2378  2379  2380  2381   ..