Volkswagen New Beetle. Manual - part 2378

Fig. 9: Removing And Installing Of Transmission Housing And Selector Mechanism 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Input shaft, output shafts (pinion shafts), differential and selector rods, disassembling and assembling 

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 & 6 Spd. Manual Transmission 02M - New Beetle

  

1. Output shaft for 1st-4th gear 

z

Disassembling and assembling. See Output shaft, 1st-4th gear, disassembling and assembling .  

z

Installation position. See Installation position of output shafts (pinion shafts) in transmission .  

2. Selector rod with selector fork 1st and 2nd gear 

z

Installation position. See Installation position of complete selector mechanism in transmission . 

3. Selector rod with selector fork for 3rd and 4th gear 

z

Installation position. See Installation position of complete selector mechanism in transmission . 

4. Output shaft for 5th, 6th and reverse gear 

z

Disassembling and assembling. See Output shaft for 5th, 6th and reverse gear, disassembling 
and assembling .  

z

Installation position. See Installation position of output shafts (pinion shafts) in transmission .  

5. Selector rod with selector fork for 5th and 6th gear 

z

Installation position. See Installation position of complete selector mechanism in transmission . 

6. Reverse gear selector fork 

z

Installation position. See Installation position of complete selector mechanism in transmission . 

7. Input shaft 

z

Disassembling and assembling. See Input shaft, disassembling and assembling .  

8. Reverse shaft 

z

Removing and installing. See ASSEMBLY SEQUENCE .  

9. Thrust washer  

10. Bleeder 

z

Bolt to slave cylinder pipe  

11. Clip  

12. Clutch housing  

13. Input shaft oil seal  

14. O-ring 

z

Replace  

15. Slave cylinder with release bearing  

16. Hex bolt, 12 N.m 

z

Qty. 3  

17. Cone head bolt, 25 N.m  

18. Flange shaft with spring 

z

Removing and installing. See OIL SEALS FOR FLANGED SHAFTS, REPLACING .  

z

Assembling. See from Differential, disassembling and assembling .  

19. O-ring 

z

Always replace  

NOTE:

The following list refers to items in Fig. 10 .

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 & 6 Spd. Manual Transmission 02M - New Beetle

  

20. Speedometer sender  

21. Hex bolt, 12 N.m  

22. Differential 

z

Disassembling and assembling. See Differential, disassembling and assembling . 

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 & 6 Spd. Manual Transmission 02M - New Beetle

  

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 & 6 Spd. Manual Transmission 02M - New Beetle