Volkswagen New Beetle. Manual - part 2377

 

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Volkswagen New Beetle. Manual - part 2377

 

 

I. Disassembling and assembling transmission housing and selector mechanism. See 

TRANSMISSION HOUSING AND SELECTOR MECHANISM, REMOVING AND 
INSTALLING
 .  

II. Disassembling and assembling input shaft, output shafts, differential and selector rods. See INPUT 

SHAFT, OUTPUT SHAFTS (PINION SHAFTS), DIFFERENTIAL AND SELECTOR RODS, 
DISASSEMBLING AND ASSEMBLING 

NOTE:

The following list refers to items in Fig. 8 .

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 & 6 Spd. Manual Transmission 02M - New Beetle

  

Fig. 8: Transmission Housing And Selector Mechanism Assembly Overview 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Transmission housing and selector mechanism, removing and installing 

NOTE:

The following list refers to items in Fig. 9 .

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 & 6 Spd. Manual Transmission 02M - New Beetle

  

1. Countersunk head bolt, 25 N.m  

2. Flanged shaft with spring 

z

Removing and installing. See OIL SEALS FOR FLANGED SHAFTS, REPLACING  

z

Assembling. See Differential, disassembling and assembling  

3. Back-up light switch, 20 N.m  

4. Oil seal 

z

Always replace  

5. Oil drain plug, 30 N.m 

z

Always replace  

6. Oil seal 

z

Always replace  

7. Cover plate  

8. Hex bolt, 20 N.m 

z

Always replace  

9. Hex bolt, 20 N.m 

z

For selector shaft - item 14 - to cover plate  

z

Always replace  

10. O-ring 

z

Always replace  

z

Insert in groove in cover plate  

11. Locking bolt, 15 N.m 

z

For selector shaft gate  

z

Always replace  

z

Insert with locking fluid D 000 600 A2  

12. Hex bolt, 25 N.m and turn 45° further 

z

With attached washer  

z

Always replace  

13. Hex bolt, 25 N.m and turn 45° further 

z

Without washer  

z

Always replace  

14. Selector shaft 

z

Disassembling and assembling. See TRANSMISSION SELECTOR MECHANISM, 
DISASSEMBLING AND ASSEMBLING
 .  

15. Hex bolt, 20 N.m 

z

Always replace  

16. Selector mechanism cover 

z

Disassembling and assembling. See TRANSMISSION SELECTOR MECHANISM, 
DISASSEMBLING AND ASSEMBLING 

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 & 6 Spd. Manual Transmission 02M - New Beetle

  

17. Clutch housing 

z

Servicing. See CLUTCH HOUSING, SERVICING .  

18. Transmission housing 

z

Servicing. See TRANSMISSION HOUSING, SERVICING 

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 & 6 Spd. Manual Transmission 02M - New Beetle

  

 

 

 

 

 

 

 

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