Volkswagen New Beetle. Manual - part 2367

 

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Volkswagen New Beetle. Manual - part 2367

 

 

be same on both sides. Adjust selector mechanism. See SELECTOR MECHANISM under 
ADJUSTMENTS. Tighten bolts and nuts to specification. See TORQUE SPECIFICATIONS .  

Removal & Installation (Vehicles Built From June 1999) 

1. Obtain radio code. Turn ignition switch to OFF position. Disconnect negative battery cable. See 

BATTERY DISCONNECT PRECAUTIONS .  

2. Remove intake hose (1) and connector (2) from mass air flow sensor. See Fig. 9 . Using an open jaw 

spanner, pry gate selector cable (A) and gear selector cable (B) off transmission. See Fig. 50 . 

Fig. 50: Removing Gate & Gear Selector Cables (Vehicles Built From June 1999) 
Courtesy of VOLKSWAGEN UNITED STATES, INC. 

3. Remove cable support bracket from transmission (arrows). See Fig. 51 . If necessary, unclip hose at cable 

support bracket first. Carefully pry cover off center console (arrows). See Fig. 7 . Pull cover to rear off 
center console. 

 

2003 Volkswagen New Beetle GLS 

1998-2004 CLUTCHES New Beetle (5-Speed, 02J)

  

Helpmelearn Repair Manuals 

 

Wednesday, December 14, 2005 9:04:03 AM

Page 57 

© 2004 Mitchell Repair Information Company, LLC. 

Fig. 51: Removing Cable Support Bracket (Vehicles Built From June 1999) 
Courtesy of VOLKSWAGEN UNITED STATES, INC. 

4. Destroy clip (arrow), and pull gear shift knob off with cover. See Fig. 8 . Remove rubber cover, if 

equipped.  

5. Remove gear lever housing front securing nuts (arrows). See Fig. 52 

 

2003 Volkswagen New Beetle GLS 

1998-2004 CLUTCHES New Beetle (5-Speed, 02J)

  

Helpmelearn Repair Manuals 

 

Wednesday, December 14, 2005 9:04:03 AM

Page 58 

© 2004 Mitchell Repair Information Company, LLC. 

Fig. 52: Removing Front Gear Lever Housing Securing Nuts (Vehicles Built From June 1999) 
Courtesy of VOLKSWAGEN UNITED STATES, INC. 

6. Separate front exhaust pipe (A). See Fig. 49 . Remove cross support (B) below exhaust system. Loosen 

heat shield (C), in forward area. Remove heat shield (D). Unbolt selector housing from body. Swing gear 
lever housing down, and remove with selector cables.  

7. To install, reverse removal procedure. Smear a small amount of Polyurea grease in recesses of cable 

locking mechanism (A) and gate cable locking mechanism (B). See Fig. 53 . Seals (arrows) outside recess 
must be grease free. Press selector cable onto transmission selector lever and gate selector cable onto 
relay lever (arrows). See Fig. 54 . 

 

2003 Volkswagen New Beetle GLS 

1998-2004 CLUTCHES New Beetle (5-Speed, 02J)

  

Helpmelearn Repair Manuals 

 

Wednesday, December 14, 2005 9:04:03 AM

Page 59 

© 2004 Mitchell Repair Information Company, LLC. 

Fig. 53: Installing Cable & Gate Cable Locking Mechanisms (Vehicles Built From June 1999) 
Courtesy of VOLKSWAGEN UNITED STATES, INC.

 

2003 Volkswagen New Beetle GLS 

1998-2004 CLUTCHES New Beetle (5-Speed, 02J)

  

Helpmelearn Repair Manuals 

 

Wednesday, December 14, 2005 9:04:03 AM

Page 60 

© 2004 Mitchell Repair Information Company, LLC. 

 

 

 

 

 

 

 

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