Volkswagen New Beetle. Manual - part 2366

 

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Volkswagen New Beetle. Manual - part 2366

 

 

2. Remove intake hose (1) and connector (2) from mass air flow sensor. See Fig. 9 .  

3. Remove bolts (3, 4 and 5). Remove complete air cleaner assembly. Remove balance weight (A) and gear 

selector cable (B) from gear selector lever. See Fig. 46 . Take off gear selector cable with washer and 
square nut (self-locking). Lift lug in direction of arrow, and pull gate selector cable off actuating 
arm/relay lever (C). 

Fig. 46: Removing Balance Weight & Gear Selector Cable (Vehicles Built Up To May 1999) 
Courtesy of VOLKSWAGEN UNITED STATES, INC. 

4. Remove cable support bracket from transmission (arrows). See Fig. 47 . If necessary, unclip hose at cable 

support bracket first. Carefully lever cover off center console (arrows). See Fig. 7 . Pull cover to rear off 
center console. 

 

2003 Volkswagen New Beetle GLS 

1998-2004 CLUTCHES New Beetle (5-Speed, 02J)

  

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Wednesday, December 14, 2005 9:04:03 AM

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Fig. 47: Removing Cable Support Bracket (Vehicles Built Up To May 1999) 
Courtesy of VOLKSWAGEN UNITED STATES, INC. 

5. Destroy clip (arrow), and pull gear shift knob off with cover. See Fig. 8 . Remove rubber cover, if 

equipped.  

6. Remove gear lever housing securing nuts (arrows). See Fig. 48 

 

2003 Volkswagen New Beetle GLS 

1998-2004 CLUTCHES New Beetle (5-Speed, 02J)

  

Helpmelearn Repair Manuals 

 

Wednesday, December 14, 2005 9:04:03 AM

Page 54 

© 2004 Mitchell Repair Information Company, LLC. 

Fig. 48: Removing Gear Lever Housing (Vehicles Built Up To May 1999) 
Courtesy of VOLKSWAGEN UNITED STATES, INC. 

7. Separate front exhaust pipe (A). See Fig. 49 . Remove cross support (B) below exhaust system. Loosen 

heat shield (C), in forward area. Remove heat shield (D). Unbolt selector housing from body. Swing gear 
lever housing down, and remove with selector cables. 

 

2003 Volkswagen New Beetle GLS 

1998-2004 CLUTCHES New Beetle (5-Speed, 02J)

  

Helpmelearn Repair Manuals 

 

Wednesday, December 14, 2005 9:04:03 AM

Page 55 

© 2004 Mitchell Repair Information Company, LLC. 

Fig. 49: Removing Cross Support (Vehicles Built Up To May 1999) 
Courtesy of VOLKSWAGEN UNITED STATES, INC. 

8. To install, reverse removal procedure. Align gear lever housing parallel to body. Distance to body must 

 

2003 Volkswagen New Beetle GLS 

1998-2004 CLUTCHES New Beetle (5-Speed, 02J)

  

Helpmelearn Repair Manuals 

 

Wednesday, December 14, 2005 9:04:03 AM

Page 56 

© 2004 Mitchell Repair Information Company, LLC. 

 

 

 

 

 

 

 

Content   ..  2364  2365  2366  2367   ..