Volkswagen New Beetle. Manual - part 2363

 

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Volkswagen New Beetle. Manual - part 2363

 

 

Fig. 38: Inserting Overcenter Spring Into Bearing Bracket 
Courtesy of VOLKSWAGEN UNITED STATES, INC. 

4. Insert overcenter spring into rear mounting first (A). See Fig. 39 . Operate clutch pedal until overcenter 

spring seats on mounting tab (B) of clutch pedal. Remove assembly clamp while bringing clutch pedal to 
rest position. Install driver's side lower cover. 

 

2003 Volkswagen New Beetle GLS 

1998-2004 CLUTCHES New Beetle (5-Speed, 02J)

  

Helpmelearn Repair Manuals 

 

Wednesday, December 14, 2005 9:04:02 AM

Page 41 

© 2004 Mitchell Repair Information Company, LLC. 

Fig. 39: Inserting Overcenter Spring Into Rear Mounting 
Courtesy of VOLKSWAGEN UNITED STATES, INC. 

SELECTOR CABLES 

Removal & Installation (Vehicles Built Up To May 1999) 

NOTE:

Removal and installation information is not available from manufacturer. Use 
illustration as an aid for procedure. See Fig. 40 . Note the following points when 
servicing. 

 

2003 Volkswagen New Beetle GLS 

1998-2004 CLUTCHES New Beetle (5-Speed, 02J)

  

Helpmelearn Repair Manuals 

 

Wednesday, December 14, 2005 9:04:02 AM

Page 42 

© 2004 Mitchell Repair Information Company, LLC. 

 

2003 Volkswagen New Beetle GLS 

1998-2004 CLUTCHES New Beetle (5-Speed, 02J)

  

Helpmelearn Repair Manuals 

 

Wednesday, December 14, 2005 9:04:02 AM

Page 43 

© 2004 Mitchell Repair Information Company, LLC. 

Fig. 40: Exploded View Of Selector Cables (Vehicles Built Up To May 1999) 
Courtesy of VOLKSWAGEN UNITED STATES, INC. 

Lubricate all mountings and sliding surfaces with Polyurea grease (G 052 142 A2). Relay lever (2) locates in 
guide rail of gear shift lever (arrow A). See Fig. 41 . Lubricate with MoS2 grease. Actuating arm (3) flats 
(arrow B) of axis face mounting, relay lever only fits in one position. Balance weight (4) bolts on to gear 
selector lever.  

 

2003 Volkswagen New Beetle GLS 

1998-2004 CLUTCHES New Beetle (5-Speed, 02J)

  

Helpmelearn Repair Manuals 

 

Wednesday, December 14, 2005 9:04:03 AM

Page 44 

© 2004 Mitchell Repair Information Company, LLC. 

 

 

 

 

 

 

 

Content   ..  2361  2362  2363  2364   ..