Volkswagen New Beetle. Manual - part 2361

 

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Volkswagen New Beetle. Manual - part 2361

 

 

Fig. 31: Removing Clutch Master Cylinder 
Courtesy of VOLKSWAGEN UNITED STATES, INC. 

6. To install, reverse removal procedure. Fit retainer (A) to clutch master cylinder operating rod (B). See 

Fig. 32 . Press clutch pedal in direction of arrow to engage. Ensure retainer is installed in correct location. 

 

2003 Volkswagen New Beetle GLS 

1998-2004 CLUTCHES New Beetle (5-Speed, 02J)

  

Helpmelearn Repair Manuals 

 

Wednesday, December 14, 2005 9:04:02 AM

Page 33 

© 2004 Mitchell Repair Information Company, LLC. 

Fig. 32: Installing Retainer To Operating Rod 
Courtesy of VOLKSWAGEN UNITED STATES, INC.

 

2003 Volkswagen New Beetle GLS 

1998-2004 CLUTCHES New Beetle (5-Speed, 02J)

  

Helpmelearn Repair Manuals 

 

Wednesday, December 14, 2005 9:04:02 AM

Page 34 

© 2004 Mitchell Repair Information Company, LLC. 

7. Fit stop (A) for clutch pedal. Arm (arrow) points toward clutch master cylinder (B). See Fig. 33 . Bleed 

clutch system after installing clutch master cylinder. See BLEEDING 

Fig. 33: Fitting Stop For Clutch Pedal 
Courtesy of VOLKSWAGEN UNITED STATES, INC. 

CLUTCH PEDAL 

Removal & Installation 

1. Remove overcenter spring. See OVERCENTER SPRING .  

2. Separate clutch master cylinder rod from clutch pedal by, inserting Release Tool (3309) into clutch pedal 

cut outs (A). See Fig. 29 . Inscription (B, top/open) on release tool points away from clutch pedal. Using 

 

2003 Volkswagen New Beetle GLS 

1998-2004 CLUTCHES New Beetle (5-Speed, 02J)

  

Helpmelearn Repair Manuals 

 

Wednesday, December 14, 2005 9:04:02 AM

Page 35 

© 2004 Mitchell Repair Information Company, LLC. 

pliers positioned in recesses (C), press release tool together.  

3. Push operating rod toward engine compartment until stopped. Remove nut (A). See Fig. 34 . Pull bolt out 

until clutch pedal can be removed. 

Fig. 34: Removing Clutch Pedal 
Courtesy of VOLKSWAGEN UNITED STATES, INC. 

4. To install, reverse removal procedure. Install overcenter spring. Fit retainer (A) to clutch master cylinder 

operating rod (B). See Fig. 32 . Press clutch pedal in direction of arrow to engage. Ensure retainer is 
installed in correct location.  

5. Fill brake fluid reservoir up to "MAX" marking. Bleed clutch system when fluid level is below "MIN" 

marking. after installing clutch master cylinder. See BLEEDING 

 

2003 Volkswagen New Beetle GLS 

1998-2004 CLUTCHES New Beetle (5-Speed, 02J)

  

Helpmelearn Repair Manuals 

 

Wednesday, December 14, 2005 9:04:02 AM

Page 36 

© 2004 Mitchell Repair Information Company, LLC. 

 

 

 

 

 

 

 

Content   ..  2359  2360  2361  2362   ..