Volkswagen New Beetle. Manual - part 2360

 

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Volkswagen New Beetle. Manual - part 2360

 

 

Fig. 27: Removing Supply Hose, Clip & Line/Hose Assembly 
Courtesy of VOLKSWAGEN UNITED STATES, INC. 

3. Remove driver's side lower trim panel cover. To remove clutch master cylinder, complete clutch pedal 

 

2003 Volkswagen New Beetle GLS 

1998-2004 CLUTCHES New Beetle (5-Speed, 02J)

  

Helpmelearn Repair Manuals 

 

Wednesday, December 14, 2005 9:04:02 AM

Page 29 

© 2004 Mitchell Repair Information Company, LLC. 

mounting bracket must be removed. Remove connecting plate bolts (1) and plate (A). See Fig. 28 . 
Remove securing nuts (2) for mounting bracket (B). Remove mounting bracket. 

Fig. 28: Removing Clutch Pedal Mounting Bracket 
Courtesy of VOLKSWAGEN UNITED STATES, INC. 

4. Separate clutch master cylinder rod from clutch pedal by, inserting Release Tool (3309) into clutch pedal 

cut outs (A). See Fig. 29 . Inscription (B, top/open) on release tool points away from clutch pedal. Using 

 

2003 Volkswagen New Beetle GLS 

1998-2004 CLUTCHES New Beetle (5-Speed, 02J)

  

Helpmelearn Repair Manuals 

 

Wednesday, December 14, 2005 9:04:02 AM

Page 30 

© 2004 Mitchell Repair Information Company, LLC. 

pliers positioned in recesses (C), press release tool together. 

Fig. 29: Separating Master Cylinder From Clutch Pedal 
Courtesy of VOLKSWAGEN UNITED STATES, INC. 

5. Turn stop (A) for clutch pedal in a counterclockwise direction and remove stop. See Fig. 30 . Push clutch 

master cylinder downward (1) onto stop. See Fig. 31 . Clutch master cylinder must not be covered in 
upper area by overcenter spring mounting (2). Swing clutch master cylinder in direction of arrow (3) and 
remove from mounting bracket. 

 

2003 Volkswagen New Beetle GLS 

1998-2004 CLUTCHES New Beetle (5-Speed, 02J)

  

Helpmelearn Repair Manuals 

 

Wednesday, December 14, 2005 9:04:02 AM

Page 31 

© 2004 Mitchell Repair Information Company, LLC. 

Fig. 30: Turning Stop For Clutch Pedal 
Courtesy of VOLKSWAGEN UNITED STATES, INC.

 

2003 Volkswagen New Beetle GLS 

1998-2004 CLUTCHES New Beetle (5-Speed, 02J)

  

Helpmelearn Repair Manuals 

 

Wednesday, December 14, 2005 9:04:02 AM

Page 32 

© 2004 Mitchell Repair Information Company, LLC. 

 

 

 

 

 

 

 

Content   ..  2358  2359  2360  2361   ..