Volkswagen New Beetle. Manual - part 2358

 

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Volkswagen New Beetle. Manual - part 2358

 

 

Fig. 20: Turning Locking Mechanism (Vehicles Built From June 1999) 
Courtesy of VOLKSWAGEN UNITED STATES, INC. 

5. Turn right-angled piece (A) back to original position (direction of arrow). See Fig. 21 . Selector shaft 

must now be able to be moved in direction of arrow. See Fig. 22 

 

2003 Volkswagen New Beetle GLS 

1998-2004 CLUTCHES New Beetle (5-Speed, 02J)

  

Helpmelearn Repair Manuals 

 

Wednesday, December 14, 2005 9:04:01 AM

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© 2004 Mitchell Repair Information Company, LLC. 

Fig. 21: Turning Right-Angled Piece (Vehicles Built From June 1999) 
Courtesy of VOLKSWAGEN UNITED STATES, INC.

 

2003 Volkswagen New Beetle GLS 

1998-2004 CLUTCHES New Beetle (5-Speed, 02J)

  

Helpmelearn Repair Manuals 

 

Wednesday, December 14, 2005 9:04:01 AM

Page 22 

© 2004 Mitchell Repair Information Company, LLC. 

Fig. 22: Moving Selector Shaft (Vehicles Built From June 1999) 
Courtesy of VOLKSWAGEN UNITED STATES, INC. 

6. Pull pin (T10027) out of holes (A and B). See Fig. 19 . Clip boot into frame.  

7.  

Operate clutch. Select all gears several times. Pay particular attention to operation of reverse gear lock. 
Should a gear fail to engage smoothly after repeated selection, selector shaft play (lift) should be checked. 

8. Engage 1st gear. Press gear lever to left, onto stop and release. With aid from a second technician, 

observe selector shaft in gear box. When moving gear lever, selector shaft must move approximately 1 
mm (direction of arrow). See Fig. 22 . If selector shaft does not move, repeat adjustment.  

BATTERY DISCONNECT PRECAUTIONS 

NOTE:

Gear shift lever must rest in 3rd/4th gear gate with transmission in Neutral. 

CAUTION: Turn ignition switch to OFF position. Before disconnecting negative 

 

2003 Volkswagen New Beetle GLS 

1998-2004 CLUTCHES New Beetle (5-Speed, 02J)

  

Helpmelearn Repair Manuals 

 

Wednesday, December 14, 2005 9:04:02 AM

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© 2004 Mitchell Repair Information Company, LLC. 

Do not loosen or remove ground strap from body. Disconnect terminal from battery only.  

Once battery has been connected, check operation of radio, clock and convenience electronics. Completely open 
and close all power windows.  

ECM 

If connector is disconnected from ECM or battery is disconnected, all adaptation values in control module are 
erased. DTC memory content will remain intact however. If engine is started after this, a rough, uneven idle can 
result. In this case, engine must be allowed to run at idle for a few minutes or a longer road test must be 
performed until adaptation procedure has been completed.  

REMOVAL & INSTALLATION 

CLUTCH ASSEMBLY 

Removal 

Remove transmission. See TRANSMISSION . Install Flywheel Holder (3067) on flywheel. Remove pressure 
plate bolts, evenly in stages and alternating in a diagonal pattern. Supporting clutch disc, remove pressure plate 
and disc. See Fig. 23 .  

battery terminal, obtain anti-theft radio security code. Disconnect negative 
battery terminal. After reconnecting battery, re-code and check operation 
of anti-theft radio. 

NOTE:

Vehicles with On Board Diagnostics (OBD) II must have readiness code for 
Electronic Control Module (ECM) re-generated after battery has been 
disconnected. See appropriate SELF-DIAGNOSTICS article in ENGINE 
PERFORMANCE. 

NOTE:

When battery is disconnected, vehicle computer and memory systems may lose 
memory data. Driveability problems may exist until computer systems have 
completed a relearn cycle. 

CAUTION: Radio/cassette or radio/CD player is equipped with an anti-theft protection 

circuit. Whenever battery is disconnected, radio will go into anti-theft 
mode. When battery is reconnected, radio will display CODE, and will be 
inoperative until proper code number is entered. Obtain security code 
before disconnecting battery. 

 

2003 Volkswagen New Beetle GLS 

1998-2004 CLUTCHES New Beetle (5-Speed, 02J)

  

Helpmelearn Repair Manuals 

 

Wednesday, December 14, 2005 9:04:02 AM

Page 24 

© 2004 Mitchell Repair Information Company, LLC. 

 

 

 

 

 

 

 

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