Volkswagen New Beetle. Manual - part 2343

 

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Volkswagen New Beetle. Manual - part 2343

 

 

Fig. 31: Installation Position Of Transmission Selector Lever/Relay Lever 
Courtesy of VOLKSWAGEN UNITED STATES, INC. 

OVERCENTER SPRING 

 

2003 Volkswagen New Beetle GLS 

2002-04 CLUTCHES Clutches - New Beetle (5 & 6 Speed, 02M)

  

Helpmelearn Repair Manuals 

 

Wednesday, December 14, 2005 9:05:54 AM

Page 33 

© 2004 Mitchell Repair Information Company, LLC. 

Removal & Installation 

1. Remove driver's lower instrument panel cover. Install Assembly Clamp (T10111) from right side, onto 

overcenter spring. See Fig. 32 . Ensure assembly clamp seats correctly on overcenter spring. Clamp must 
be positioned on rear part of overcenter spring so claws fit over bridge (1). 

Fig. 32: Installing Assembly Clamp 
Courtesy of VOLKSWAGEN UNITED STATES, INC. 

2. Press clutch pedal lightly toward bulkhead. Hook tab (2) of assembly clamp into cutout of overcenter 

spring. See Fig. 32 . Press clutch pedal as far as possible toward bulkhead until overcenter spring can be 
removed downward out of mountings on bearing bracket and clutch pedal. Bring clutch pedal to rest 
position.  

3. Turn overcenter spring together with assembly clamp in direction of arrow (A) and take out downward in 

direction of arrow (B). See Fig. 33 . 

 

2003 Volkswagen New Beetle GLS 

2002-04 CLUTCHES Clutches - New Beetle (5 & 6 Speed, 02M)

  

Helpmelearn Repair Manuals 

 

Wednesday, December 14, 2005 9:05:54 AM

Page 34 

© 2004 Mitchell Repair Information Company, LLC. 

Fig. 33: Turning Overcenter Spring & Clamp 
Courtesy of VOLKSWAGEN UNITED STATES, INC. 

4. To install, pull clutch pedal into passenger compartment. Insert overcenter spring with assembly clamp 

(T10111) upward in direction of arrow (A) into support. See Fig. 34 . Then turn in direction of arrow (B). 

 

2003 Volkswagen New Beetle GLS 

2002-04 CLUTCHES Clutches - New Beetle (5 & 6 Speed, 02M)

  

Helpmelearn Repair Manuals 

 

Wednesday, December 14, 2005 9:05:54 AM

Page 35 

© 2004 Mitchell Repair Information Company, LLC. 

Fig. 34: Inserting Overcenter Spring Into Bearing Bracket 
Courtesy of VOLKSWAGEN UNITED STATES, INC. 

5. Insert overcenter spring into rear mounting first (A). See Fig. 35 . Operate clutch pedal until overcenter 

spring seats on mounting tab (B) of clutch pedal. Remove assembly clamp while bringing clutch pedal to 
rest position. Install driver's lower instrument panel cover. 

 

2003 Volkswagen New Beetle GLS 

2002-04 CLUTCHES Clutches - New Beetle (5 & 6 Speed, 02M)

  

Helpmelearn Repair Manuals 

 

Wednesday, December 14, 2005 9:05:54 AM

Page 36 

© 2004 Mitchell Repair Information Company, LLC. 

 

 

 

 

 

 

 

Content   ..  2341  2342  2343  2344   ..