Volkswagen New Beetle. Manual - part 2342

 

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Volkswagen New Beetle. Manual - part 2342

 

 

CLUTCH RELEASE BEARING/SLAVE CYLINDER 

Removal & Installation 

Removal and installation information is not available from manufacturer. Use illustration as an aid for 
procedure. See Fig. 27 .  

Fig. 27: Identifying Clutch Release Components 
Courtesy of VOLKSWAGEN UNITED STATES, INC. 

GEAR SHIFT LEVER & HOUSING 

Removal & Installation 

CAUTION: DO NOT wash out bearing. Replace noisy bearing. Release bearing and 

slave cylinder are an integral unit. 

NOTE:

Removal and installation information is not available from manufacturer. Use 

 

2003 Volkswagen New Beetle GLS 

2002-04 CLUTCHES Clutches - New Beetle (5 & 6 Speed, 02M)

  

Helpmelearn Repair Manuals 

 

Wednesday, December 14, 2005 9:05:54 AM

Page 29 

© 2004 Mitchell Repair Information Company, LLC. 

Fig. 28: Exploded View Of Gear Shift Lever & Housing

illustration as an aid for procedure. See Fig. 28 . Note the following points when 
servicing. 

 

2003 Volkswagen New Beetle GLS 

2002-04 CLUTCHES Clutches - New Beetle (5 & 6 Speed, 02M)

  

Helpmelearn Repair Manuals 

 

Wednesday, December 14, 2005 9:05:54 AM

Page 30 

© 2004 Mitchell Repair Information Company, LLC. 

Courtesy of VOLKSWAGEN UNITED STATES, INC. 

1. To remove and install circlip, use a screwdriver to pull gear lever in direction of arrow (A), while pushing 

down spacer bushing onto stop, in direction of arrow (B). See Fig. 29 . DO NOT tilt spacer bushing when 
pushing down. 

Fig. 29: Removing & Installing Circlip 
Courtesy of VOLKSWAGEN UNITED STATES, INC.

 

2003 Volkswagen New Beetle GLS 

2002-04 CLUTCHES Clutches - New Beetle (5 & 6 Speed, 02M)

  

Helpmelearn Repair Manuals 

 

Wednesday, December 14, 2005 9:05:54 AM

Page 31 

© 2004 Mitchell Repair Information Company, LLC. 

2. Carefully release pressure at groove in gear lever for circlip. Insert spring so spring extension (A) lies 

above pin (arrow). See Fig. 30 . 

Fig. 30: Installing Spring 
Courtesy of VOLKSWAGEN UNITED STATES, INC. 

3. Pull spring extension (B) down so it reaches below pin (arrow). Install transmission selector lever/relay 

lever as shown. See Fig. 31 . Relay lever (2) locates in guide rail of gear selector lever via shoe (arrow). 
Lubricate all mountings and sliding surfaces with Polyurea grease (G 000 450 02). Tighten bolts and nuts 
to specification. See TORQUE SPECIFICATIONS 

 

2003 Volkswagen New Beetle GLS 

2002-04 CLUTCHES Clutches - New Beetle (5 & 6 Speed, 02M)

  

Helpmelearn Repair Manuals 

 

Wednesday, December 14, 2005 9:05:54 AM

Page 32 

© 2004 Mitchell Repair Information Company, LLC. 

 

 

 

 

 

 

 

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