Volkswagen New Beetle. Manual - part 2297

Fig. 1: Locating Transmission Identification Code 
Courtesy of VOLKSWAGEN UNITED STATES, INC. 

CODE LETTERS, TRANSMISSION APPLICATION, RATIOS, EQUIPMENT

 

2003 Volkswagen New Beetle GLS 

2003-04 AUTOMATIC TRANSMISSION Overhaul - New Beetle, 02E

  

Fig. 2: Transmission Code GPX 
Courtesy of VOLKSWAGEN UNITED STATES, INC. 

DESCRIPTION & OPERATION 

TRANSMISSION 

The 6 Spd. Direct Shift Automatic Transmission 02E is also called double-clutch transmission. The engine 
torque is initiated via the two-mass flywheel into the transmission. The transmission is built up like a 6-speed 
manual transmission. By alternating sequence of the hydraulic activation of two multi-plate wet clutches, it is 
operated like an automatic transmission, that means the speeds are selected automatically or manually via 
Tiptronic mode. A clutch pedal is not installed. 

SAFETY FUNCTIONS OF TRANSMISSION CONTROL MODULE 

If one or more components or sensors fail the Transmission Control Module (TCM) -J217- activates the 
corresponding functions or emergency programs. This ensures a transmission operation without damage which 

 

2003 Volkswagen New Beetle GLS 

2003-04 AUTOMATIC TRANSMISSION Overhaul - New Beetle, 02E

  

could have effects on gearshift function and quality.

GEAR CHANGE POINT VARIATIONS FOR HILLS 

An additional gear change map automatically selects gear changes for hills dependent upon accelerator pedal 
position and driving speed.  

z

Gear change map for extreme uphill stretches, is matched to engine output.  

z

Gear change map for extreme downhill stretches, is matched to braking effect of the engine.  

z

By selecting a gear directly via Tiptronic the engine braking effect can be exploited also with a specific 
gear selected, such as when you have gradients in the trailer mode.  

LUBRICATION & ADJUSTMENTS 

For lubrication and adjustments, see SERVICING - A/T (02E) article in TRANSMISSION SERVICING. 

ON-VEHICLE SERVICE 

AXLE SHAFTS 

For information on axle shaft, see AXLE SHAFTS article in DRIVELINE/AXLES. 

TRANSMISSION COMPONENTS 

For information on components serviceable while transmission is installed in vehicle, see SERVICING - A/T 
(02E) article. 

APPLY & BRAKE CLUTCH APPLICATION 

Manufacturer does not provide specific information for apply and brake clutch application. 

REPAIR INSTRUCTIONS 

The maximum possible care and cleanliness and proper tools are essential to ensure satisfactory and successful 
transmission repairs. The usual basic safety precautions naturally also apply when performing servicing work. 

A number of generally valid instructions for various repair procedures, which are mentioned at various points in 
the Repair Manual; are summarized here. 

BATTERY DISCONNECTING & RECONNECTING 

CAUTION: Before beginning repairs on the electrical system: 

z

Obtain anti-theft radio security code.  

 

2003 Volkswagen New Beetle GLS 

2003-04 AUTOMATIC TRANSMISSION Overhaul - New Beetle, 02E

  

For work steps required after reconnecting battery, see Fig. 3 .

z

Switch off all electrical consumers.  

z

Switch ignition off and remove ignition key.  

z

Do not loosen or remove ground strap from body. Disconnect 
terminal from battery only.  

 

2003 Volkswagen New Beetle GLS 

2003-04 AUTOMATIC TRANSMISSION Overhaul - New Beetle, 02E