Volkswagen New Beetle. Manual - part 2296

 

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Volkswagen New Beetle. Manual - part 2296

 

 

Fig. 15: Driving In Torque Converter Oil Seal Until Flush 
Courtesy of VOLKSWAGEN UNITED STATES, INC. 

Slide torque converter hub through oil seal and onto first limit stop. 

Turn torque converter while pushing in lightly until recesses in torque converter engage into drive of pump and 
torque converter slips noticeably inward. 

Check Installation Dimension Of Torque Converter 

When the torque converter is correctly installed in the transmission, the distance -a- between the contact 
surfaces down by the studs on the torque converter and the contact surfaces of the torque converter housing is 
approx. 20 mm. See Fig. 16 . 

 

2003 Volkswagen New Beetle GLS 

2002-04 AUTOMATIC TRANSMISSION Overhaul - New Beetle, 09G

  

Fig. 16: Checking Installation Dimension Of Torque Converter 
Courtesy of VOLKSWAGEN UNITED STATES, INC. 

If the torque converter is incorrectly installed this distance is considerably less. 

CAUTION: When the torque converter is incorrectly installed the torque converter 

 

2003 Volkswagen New Beetle GLS 

2002-04 AUTOMATIC TRANSMISSION Overhaul - New Beetle, 09G

  

When subsequently installing the transmission the following points must be observed: 

When tightening the bolts on the engine/transmission flange, check often that the torque converter still moves 
behind the drive plate. 

If the torque converter does not turn, one must assume that it has not been installed correctly and the torque 
converter drive or the ATF pump will be destroyed when finally tightening the bolts. 

OVERHAUL 

Manufacturer does not provide overhaul procedures or specifications. For fluid capacities and types, adjustment 
or servicing procedures, see SERVICING - A/T (09G) article. For removal and installation procedures, see 
REMOVAL & INSTALLATION - A/T (09G) article.

drive or the ATF pump will be destroyed when the transmission is 
connected to the engine.

 

2003 Volkswagen New Beetle GLS 

2002-04 AUTOMATIC TRANSMISSION Overhaul - New Beetle, 09G

  

2003-04 AUTOMATIC TRANSMISSION

Overhaul - New Beetle, 02E 

APPLICATION 

TRANSMISSION APPLICATION 

IDENTIFICATION 

Transmission code letters are given on bottom of transmission, near oil cooler. See Fig. 1 . Transmission code 
letters are also given on vehicle data stickers.

Application

Transmission Model

1.9L (2003-2004)

02E, 6-Speed

 

2003 Volkswagen New Beetle GLS 

2003-04 AUTOMATIC TRANSMISSION Overhaul - New Beetle, 02E

  

 

2003 Volkswagen New Beetle GLS 

2003-04 AUTOMATIC TRANSMISSION Overhaul - New Beetle, 02E

  

 

 

 

 

 

 

 

Content   ..  2294  2295  2296  2297   ..