Volkswagen New Beetle. Manual - part 2266

 

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Volkswagen New Beetle. Manual - part 2266

 

 

Remove oil pan bolts, oil pan, gasket and ATF screen. See Fig. 137 .

Fig. 137: Exploded View Of Valve Body Components 
Courtesy of VOLKSWAGEN UNITED STATES, INC.

 

2003 Volkswagen New Beetle GLS 

1998-2004 AUTOMATIC TRANSMISSIONS Overhaul - New Beetle, 01M

  

Remove conductor strip, by placing Pry Bar (3373) onto stop under solenoid valve plug. Pull plug off, with pry 
bar in direction of arrow. See Fig. 138 . Remove bolt (1), and conductor strip. 

Fig. 138: Removing Conductor Strip 
Courtesy of VOLKSWAGEN UNITED STATES, INC. 

When removing valve body, manual selector valve (1) remains in valve body. See Fig. 139 . Remove valve 
body bolts and valve body. Shift selector lever/shaft into position 1. Pull manual selector valve out, until it is 
just possible to unhook operating rod (2). Secure manual selector valve so it cannot fall out. 

 

2003 Volkswagen New Beetle GLS 

1998-2004 AUTOMATIC TRANSMISSIONS Overhaul - New Beetle, 01M

  

Fig. 139: Removing Valve Body & Unhooking Operating Rod 
Courtesy of VOLKSWAGEN UNITED STATES, INC. 

Pull sealing plug out of housing before removing and installing free wheel, otherwise sealing plug and O-ring 
will be damaged. Moisten 2 NEW O-rings with ATF and install to sealing plug. Insert sealing plug in hole in 
transmission housing (arrow). See Fig. 140 .

 

2003 Volkswagen New Beetle GLS 

1998-2004 AUTOMATIC TRANSMISSIONS Overhaul - New Beetle, 01M

  

Fig. 140: Inserting Sealing Plug 
Courtesy of VOLKSWAGEN UNITED STATES, INC. 

Turn manual selector valve (1), so shoulder faces operating rod. See Fig. 139 . Guide operating rod (2) with 
manual selector valve into valve body. Install with stepped side of rod facing manual selector valve. 

To adjust operating rod, move selector shaft to position "P". Push operating rod with manual selector valve into 
valve body onto stop (direction of arrow). See Fig. 141 . Tighten bolt to 35 INCH lbs. (4 N.m). Ensure selector 
valve is resting against stop. Counter-hold (in direction of arrow) when tightening bolt. Always replace bolt and 
manual selector valve retaining clip. 

 

2003 Volkswagen New Beetle GLS 

1998-2004 AUTOMATIC TRANSMISSIONS Overhaul - New Beetle, 01M

  

 

 

 

 

 

 

 

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