Volkswagen New Beetle. Manual - part 2265

 

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Volkswagen New Beetle. Manual - part 2265

 

 

Fig. 132: Identifying 3rd & 4th Gear Clutch Components
Courtesy of VOLKSWAGEN UNITED STATES, INC.
 

Disassembling And Assembling 

Press down carefully on piston cap until circlip can be installed. See Fig. 133 . 

Fig. 133: Removing & Installing Circlip (3rd & 4th Gear Clutch) 
Courtesy of VOLKSWAGEN UNITED STATES, INC. 

A piston ring is installed on the pump shaft inside the clutch housing (arrow). See Fig. 134 . 

 

2003 Volkswagen New Beetle GLS 

1998-2004 AUTOMATIC TRANSMISSIONS Overhaul - New Beetle, 01M

  

Fig. 134: Checking Seating Of Piston Rings (3rd & 4th Gear Clutch) 
Courtesy of VOLKSWAGEN UNITED STATES, INC. 

Make sure that ends of piston rings are hooked together. 

Place piston ring in groove. See Fig. 115 . 

Hook ends together by pressing sides of ring in and guiding ends over one another. 

 

2003 Volkswagen New Beetle GLS 

1998-2004 AUTOMATIC TRANSMISSIONS Overhaul - New Beetle, 01M

  

Insert O-ring in recess in turbine shaft (arrow). See Fig. 135 . 

NOTE:

Do not twist piston ring out of groove on one side.

 

2003 Volkswagen New Beetle GLS 

1998-2004 AUTOMATIC TRANSMISSIONS Overhaul - New Beetle, 01M

  

Fig. 135: Installing "O" Ring (3rd & 4th Gear Clutch)
Courtesy of VOLKSWAGEN UNITED STATES, INC.
 

VALVE BODY 

Fig. 136: Locating Valve Body Identification Tab 
Courtesy of VOLKSWAGEN UNITED STATES, INC. 

Removal & Installation 

Place container under transmission. Remove plug (2). See Fig. 86 . Remove overflow pipe (1), and allow ATF 
to drain. Screw overflow pipe in onto stop. 

WARNING:

DO NOT run engine or tow vehicle with oil pan removed or when there is 
no ATF fluid in transmission.

NOTE:

Code letters are stamped on a metal tab located on valve body for component 
identification. Metal tab must remain on the valve body. See Fig. 136 .

 

2003 Volkswagen New Beetle GLS 

1998-2004 AUTOMATIC TRANSMISSIONS Overhaul - New Beetle, 01M

  

 

 

 

 

 

 

 

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