Volkswagen New Beetle. Manual - part 2259

 

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Volkswagen New Beetle. Manual - part 2259

 

 

Fig. 111: Calculating Dimension "b" (2nd & 4th Gear Brake) 
Courtesy of VOLKSWAGEN UNITED STATES, INC. 

Example calculation:  

z

"start" Measured value = 39.8 mm  

z

"minus" Straightedge = 19.5 mm  

z

"equals" Calculated value b = 20.3 mm  

Note calculated value b. 

Gap x = a - b - 2.65 mm 

 

2003 Volkswagen New Beetle GLS 

1998-2004 AUTOMATIC TRANSMISSIONS Overhaul - New Beetle, 01M

  

Gap x = 27.3 - 20.3 - 2.65 mm = 4.35 mm 

Determine size of shim(s) according to table: See 2ND & 4th Gear Brake Shims . 

Calculate thickness of shim(s) according to table and determine Part No. from parts catalog. 

In this example two shims must be installed (each 1.00 mm thick). 

Insert three spring caps onto compression springs. 

Insert last outer plate (3 mm thick). 

Install correct shim(s) -a-. See Fig. 112 . 

 

2003 Volkswagen New Beetle GLS 

1998-2004 AUTOMATIC TRANSMISSIONS Overhaul - New Beetle, 01M

  

Fig. 112: Installing Shim & Retaining Ring (2nd & 4th Gear Brake) 
Courtesy of VOLKSWAGEN UNITED STATES, INC. 

Place retaining ring -b- onto shim(s). Smooth side facing shim. 

Further installation instructions are described in Assembling Transmission .

 

2003 Volkswagen New Beetle GLS 

1998-2004 AUTOMATIC TRANSMISSIONS Overhaul - New Beetle, 01M

  

Table Of Shims (2nd & 4th Gear Brake) 

2ND & 4TH GEAR BRAKE SHIMS 

ATF PUMP 

Replacement ATF pump parts and the ATF pump are assigned according to transmission code.

Gap "x" (mm)

Shims (mm)

3.25-3.50

1.00

3.51-3.75

1.25

3.76-4.00

1.50

4.01-4.25

1.75

4.26-4.50

1.00 + 1.00

4.51-4.75

1.00 + 1.25

4.76-5.00

1.25 + 1.25

5.01-5.25

1.25 + 1.50

5.26-5.50

1.50 + 1.50

5.51-5.75

1.50 + 1.75

5.76-6.00

1.75 + 7.75

 

2003 Volkswagen New Beetle GLS 

1998-2004 AUTOMATIC TRANSMISSIONS Overhaul - New Beetle, 01M

  

 

 

 

 

 

 

 

Content   ..  2257  2258  2259  2260   ..