Volkswagen New Beetle. Manual - part 2243

 

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Volkswagen New Beetle. Manual - part 2243

 

 

Fig. 61: Removing Large Input Shaft 
Courtesy of VOLKSWAGEN UNITED STATES, INC. 

Remove large sun gear (arrow). See Fig. 62 . Remove transmission vehicle speed sensor (VSS) -G38-. See 
TRANSMISSION VEHICLE SPEED SENSOR -G38- in DIAGNOSIS - 01M article. 

 

2003 Volkswagen New Beetle GLS 

1998-2004 AUTOMATIC TRANSMISSIONS Overhaul - New Beetle, 01M

  

Fig. 62: Removing Large Sun Gear 
Courtesy of VOLKSWAGEN UNITED STATES, INC. 

Remove supporting tube circlip and freewheel circlip. See Fig. 63 . Take freewheel out of transmission housing 
by pulling on freewheel retaining wedge with pliers.

NOTE:

Freewheel circlip is also referred to as "one way clutch clip".

 

2003 Volkswagen New Beetle GLS 

1998-2004 AUTOMATIC TRANSMISSIONS Overhaul - New Beetle, 01M

  

Fig. 63: Removing Support Tube & One-Way Clutch Circlips & One-Way Clutch 
Courtesy of VOLKSWAGEN UNITED STATES, INC. 

Remove planet carrier with dished spring. See Fig. 64 . Remove reverse gear brake -B1- plates.

NOTE:

It is not necessary to remove input gear to disassemble planetary transmission.

 

2003 Volkswagen New Beetle GLS 

1998-2004 AUTOMATIC TRANSMISSIONS Overhaul - New Beetle, 01M

  

Fig. 64: Removing Planet Carrier 
Courtesy of VOLKSWAGEN UNITED STATES, INC. 

Pressing Clutch -K1- Off -K3- 

The clutches -K1- and -K3- are pressed together. 

Clutch -K1- must only be pressed off -K3- if one of the clutches is to be disassembled or replaced. 

Make sure tool press surface is flat and not damaged. The pin of tube 3110 faces to plate VW 402. Hold turbine 
shaft when pressing off. See Fig. 65 . 

 

2003 Volkswagen New Beetle GLS 

1998-2004 AUTOMATIC TRANSMISSIONS Overhaul - New Beetle, 01M

  

 

 

 

 

 

 

 

Content   ..  2241  2242  2243  2244   ..