Volkswagen New Beetle. Manual - part 2098

 

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Volkswagen New Beetle. Manual - part 2098

 

 

z

On cylinder block  

7. Pressure line  

8. Pressure hose/line mounting 

On automatic transmission 09G 

Disassembling and assembling instructions. See SECURING PRESSURE LINE AND SUCTION 
HOSE ON THE POWER STEERING PUMP
 

9. Securing return hose 

On automatic transmission 09G 

Disassembling and assembling instructions. See SECURING PRESSURE LINE AND SUCTION 
HOSE ON THE POWER STEERING PUMP
 

10. Return hose  

Fig. 84: Identifying Power Steering Pump With Hydraulic Lines (Vehicles With Automatic Transmission 
09G)
 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Securing pressure line and suction hose on the power steering pump 

1. Banjo union bolt 

z

38 N.m (28 ft lb)  

2. Sealing rings 

z

Always replace  

3. Pressure line  

NOTE:

The following list refers to items in Fig. 85 .

 

2003 Volkswagen New Beetle GLS 

1998-2004 STEERING Steering - New Beetle

  

4. Power steering pump 

z

Checking delivery pressure. See POWER STEERING PUMP, RESERVOIR, HYDRAULIC 
LINES
  

z

Before installing fill with oil Note. See POWER STEERING PUMP, RESERVOIR, 
HYDRAULIC LINES
  

5. Sleeve 

z

Power steering pumps for the company Kayaba only  

6. Clamp  

7. Hexagon bolt 

z

22 N.m (16 ft lb)  

8. Spring-type clip  

9. Suction hose  

10. Mounting bracket 

z

On the cylinder block  

11. Mounting bracket  

12. Hex bolt 

z

40 N.m (30 ft lb)  

 

2003 Volkswagen New Beetle GLS 

1998-2004 STEERING Steering - New Beetle

  

Fig. 85: Identifying Pressure Line And Suction Hose 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Securing pressure line and suction hose on the automatic transmission 09G 

1. Automatic transmission  

2. Twin bolt 

z

40 N.m (30 ft lb)  

3. To reservoir  

4. Hex nut 

z

22 N.m (16 ft lb)  

5. Return hose  

NOTE:

The following list refers to items in Fig. 86 .

 

2003 Volkswagen New Beetle GLS 

1998-2004 STEERING Steering - New Beetle

  

6. From the steering gear  

7. From the power steering pump  

8. Pressure line  

9. Hex bolt 

z

22 N.m (16 ft lb)  

10. To steering gear  

Fig. 86: Identifying Pressure Line And Suction Hose On Automatic Transmission 09G 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

POWER STEERING PUMP IN LOWER SECTION, ASSEMBLY OVERVIEW 

Vehicles with power steering pump in lower section 

1. Mounting bracket  

NOTE:

The following list refers to items in Fig. 87 .

 

2003 Volkswagen New Beetle GLS 

1998-2004 STEERING Steering - New Beetle

  

 

 

 

 

 

 

 

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