Volkswagen New Beetle. Manual - part 209

 

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Volkswagen New Beetle. Manual - part 209

 

 

position.  

z

Release trim ring -1- from instrument cluster mounting -2- clips. 

Fig. 3: Removing Trim Ring From Instrument Cluster Mounting 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

Remove two screws (arrows).  

z

Tilt instrument cluster slightly toward passenger compartment.  

z

Disconnect harness connectors at rear of instrument cluster.  

z

Remove instrument cluster. 

 

2003 Volkswagen New Beetle GLS 

1998-2004 ACCESSORIES & EQUIPMENT Instruments - New Beetle

  

Fig. 4: Removing Two Instrument Cluster Screws 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Installing 

z

Install in reverse order of removal.  

z

Perform functional check of instrument cluster.  

If replacing a malfunctioning instrument cluster, and a function check shows no further malfunctions, proceed 
as follows: 

Through m.y. 1999 

z

Code instrument cluster. 

See ON BOARD DIAGNOSTIC (OBD) .

 

2003 Volkswagen New Beetle GLS 

1998-2004 ACCESSORIES & EQUIPMENT Instruments - New Beetle

  

z

Adapt odometer reading 

See ON BOARD DIAGNOSTIC (OBD) . 

From m.y. 2000 

z

Perform necessary instrument cluster adaptations and coding, including coding the Data Bus On Board 
Diagnostic Interface -J533- and immobilizer adaptation as per OBD program. 

See VAS 5051 Vehicle Diagnostic Testing and Information System or VAS 5052 Vehicle Diagnostic and 
Service System in mode Guided Fault Finding. 

INSTRUMENT CLUSTER MULTI-PIN CONNECTOR ASSIGNMENTS THROUGH 05.99 

Multi-pin connectors on instrument cluster 

32-pin connector -1-, blue 

z

Basic functions  

z

Connector assignments, See 32-pin Multi-connector, Blue .  

32-pin connector -2-, green 

z

Expanded functions  

z

Connector assignments, See 32-pin Connector, Green

NOTE:

z

Instrument cluster must not be disassembled.  

z

Troubleshooting specific systems and circuits, See SYSTEM WIRING 
DIAGRAM and Component Locations.  

z

Additional information 

See ON BOARD DIAGNOSTIC (OBD) . 

 

2003 Volkswagen New Beetle GLS 

1998-2004 ACCESSORIES & EQUIPMENT Instruments - New Beetle

  

Fig. 5: Identifying Multi-Pin Connectors On Instrument Cluster (Through 05.99) 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

32-pin multi-connector, blue 

1. Terminal 15 - positive (ignition on)  

2. Indicator lamp for turn signal, right  

3. Output signal 1 from electronic speedometer  

4. Open  

5. Fuel gauge  

6. Airbag Malfunction Indicator Lamp (MIL)  

7. Terminal 31 - sensor/sender Ground (GND)  

8. Engine Coolant Temperature (ECT) gauge  

9. Terminal 31 - Ground (GND)  

NOTE:

The following list refers to items in Fig. 6 .

 

2003 Volkswagen New Beetle GLS 

1998-2004 ACCESSORIES & EQUIPMENT Instruments - New Beetle

  

 

 

 

 

 

 

 

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