Volkswagen New Beetle. Manual - part 2088

 

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Volkswagen New Beetle. Manual - part 2088

 

 

Fig. 42: Identifying Slide Rack Dimension
Courtesy of VOLKSWAGEN OF AMERICA, INC.
 

STEERING GEAR, ADJUSTING 

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Raise vehicle on hoist.  

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Wheels in straight-ahead position.  

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First technician: turn steering wheel back and forth (approx. 30° from center axis).  

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Knocking noise will be heard if there is excessive play  

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The second technician carefully turns the adjustment screw into the cover until the knocking noise can no 
longer be heard inside the vehicle. 

NOTE:

Two technicians are required when adjusting. 

Adjust with engine switched off. 

 

2003 Volkswagen New Beetle GLS 

1998-2004 STEERING Steering - New Beetle

  

Fig. 43: Turning Steering Gear Adjustment Screw 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

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Complete a road test ensuring that when maneuvering or negotiating corners the steering self-centers 
without sticking.  

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Secure lock nut with a punch mark -arrow-. 

 

2003 Volkswagen New Beetle GLS 

1998-2004 STEERING Steering - New Beetle

  

Fig. 44: Securing Steering Gear Adjustment Screw Lock Nut With Punch Mark 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

POWER STEERING PUMP, RESERVOIR, HYDRAULIC LINES 

POWER STEERING PUMP DELIVERY PRESSURE, VEHICLES WITH POWER STEERING PUMP 
IN LOWER SECTION, CHECKING 

Special and equipment 

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3094 Hose clamps  

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V.A.G 1402 Power steering test unit  

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V.A.G 1402/1 A Adapter  

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V.A.G 1402/2 Adapter  

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V.A.G 1402/6 Hose from adapter set 

 

2003 Volkswagen New Beetle GLS 

1998-2004 STEERING Steering - New Beetle

  

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VAS 5024 Assembly pliers 

Fig. 45: Identifying Special Tool And Equipment

 

2003 Volkswagen New Beetle GLS 

1998-2004 STEERING Steering - New Beetle

  

 

 

 

 

 

 

 

Content   ..  2086  2087  2088  2089   ..