Volkswagen New Beetle. Manual - part 2070

 

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Volkswagen New Beetle. Manual - part 2070

 

 

Courtesy of VOLKSWAGEN OF AMERICA, INC.

Disassembling and assembling reservoir 

1. Cap with dip stick 

z

Oil level: between MIN. and MAX marks; Engine temperature approx. 50°C  

z

Arrow A: oil level with engine cold  

z

With engine cold, oil level must not rise above MIN. marking  

z

Check oil level with cap bolt on  

z

Open cap with e.g. a bar  

2. Spring-type clip  

3. Return hose  

4. Longitudinal member right side  

5. Nut 

z

10 N.m (7.4 ft lb)  

6. Mounting bracket  

7. Suction hose  

8. Engine mounting  

9. Reservoir  

10. 10-Hex bolt 

z

10 N.m (7.4 ft lb)  

Fig. 82: Disassembling And Assembling Reservoir 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Securing pressure line and suction hose 

NOTE:

The following list refers to items in Fig. 82 .

 

2003 Volkswagen New Beetle GLS 

1998-2004 STEERING Steering - New Beetle

  

1. Power steering pump 

z

Checking delivery pressure. See POWER STEERING PUMP, RESERVOIR, HYDRAULIC 
LINES
  

z

Before installing fill with oil. See Note. See POWER STEERING PUMP, RESERVOIR, 
HYDRAULIC LINES
  

2. Spring-type clip  

3. Suction hose  

4. Hex socket head bolt 

z

10 N.m (7.4 ft lb)  

5. Nut 

z

10 N.m (7.4 ft lb)  

6. Hex socket head bolt 

z

10 N.m (7.4 ft lb)  

7. Mounting bracket  

8. Banjo union bolt 

z

38 N.m (28 ft lb)  

9. Pressure line  

10. Sealing rings 

z

Always replace  

11. Bumper carrier  

12. Rip tube radiator  

13. Radiator  

14. Longitudinal member  

15. Return hose  

16. Spring-type clip  

17. Hex bolt 

z

9 N.m (80 in lb)  

z

New Beetle Sedan: M6x25  

z

New Beetle Convertible: M8x25 

NOTE:

The following list refers to items in Fig. 83 .

 

2003 Volkswagen New Beetle GLS 

1998-2004 STEERING Steering - New Beetle

  

Fig. 83: Identifying Securing Pressure Line And Suction Hose 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

POWER STEERING PUMP WITH HYDRAULIC LINES, VEHICLES WITH AUTOMATIC 
TRANSMISSION 09G, ASSEMBLY OVERVIEW 

Disassembling and assembling instructions to secure pressure line and suction hose on the power steering 
pump. See SECURING PRESSURE LINE AND SUCTION HOSE ON THE POWER STEERING PUMP

Disassembling and assembling instructions to secure pressure line and suction hose on automatic transmission. 
See SECURING PRESSURE LINE AND SUCTION HOSE ON THE AUTOMATIC TRANSMISSION 
09G
 

1. Reservoir 

Disassembling and assembling instructions. See DISASSEMBLING AND ASSEMBLING 
RESERVOIR
 

2. Power steering pump 

z

Checking delivery pressure. See POWER STEERING PUMP, RESERVOIR, HYDRAULIC 
LINES
  

z

Before installing fill with oil Note. See POWER STEERING PUMP, RESERVOIR, 
HYDRAULIC LINES
  

3. Pressure hose/line mounting 

z

On the power steering pump  

4. Securing suction hose 

z

On the power steering pump  

5. Suction hose  

6. Securing suction hose 

NOTE:

The following list refers to items in Fig. 84 .

 

2003 Volkswagen New Beetle GLS 

1998-2004 STEERING Steering - New Beetle

  

z

On cylinder block  

7. Pressure line  

8. Pressure hose/line mounting 

On automatic transmission 09G 

Disassembling and assembling instructions. See SECURING PRESSURE LINE AND SUCTION 
HOSE ON THE POWER STEERING PUMP
 

9. Securing return hose 

On automatic transmission 09G 

Disassembling and assembling instructions. See SECURING PRESSURE LINE AND SUCTION 
HOSE ON THE POWER STEERING PUMP
 

10. Return hose  

Fig. 84: Identifying Power Steering Pump With Hydraulic Lines (Vehicles With Automatic Transmission 
09G)
 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Securing pressure line and suction hose on the power steering pump 

1. Banjo union bolt 

z

38 N.m (28 ft lb)  

2. Sealing rings 

z

Always replace  

3. Pressure line  

NOTE:

The following list refers to items in Fig. 85 .

 

2003 Volkswagen New Beetle GLS 

1998-2004 STEERING Steering - New Beetle

  

 

 

 

 

 

 

 

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