Volkswagen New Beetle. Manual - part 2068

 

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Volkswagen New Beetle. Manual - part 2068

 

 

z

Before installing fill with oil Note. See POWER STEERING PUMP, RESERVOIR, 
HYDRAULIC LINES
 .  

7. Pressure hose/line mounting 

On automatic transmission 01M 

Disassembling and assembling instructions. See SECURING PRESSURE LINE ON AUTOMATIC 
TRANSMISSION 01M
 . 

Fig. 73: Identifying Power Steering Pump With Hydraulic Lines/Hoses 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Disassembling and assembling reservoir 

1. Cap with dip stick 

z

Oil level: between MIN. and MAX marks; Engine temperature approx. 50° C  

z

Check oil level with cap bolt on  

z

With engine cold, oil level must not rise above MIN. marking  

z

Open cap with e.g. a bar  

z

Arrow A: oil level with engine cold  

2. Spring-type clip  

3. Return hose  

4. Suction hose  

5. Bolt/screw , 

z

10 N.m (7.4 ft lb)  

6. Reservoir  

7. Battery console  

NOTE:

The following list refers to items in Fig. 74 .

 

2003 Volkswagen New Beetle GLS 

1998-2004 STEERING Steering - New Beetle

  

Fig. 74: Disassembling And Assembling Power Steering Pump Reservoir 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Securing pressure line and suction hose on vehicles with TDI engine and A/C 

1. Power steering pump 

z

Checking delivery pressure. See POWER STEERING PUMP, RESERVOIR, HYDRAULIC 
LINES
 .  

z

Before installing fill with oil. See Note. See POWER STEERING PUMP, RESERVOIR, 
HYDRAULIC LINES
 .  

2. Suction hose  

3. Spring-type clip  

4. Pressure line  

5. Banjo union bolt 

z

38 N.m (28 ft lb)  

6. Sealing rings 

z

Always replace  

7. Hex socket head bolt 

z

40 N.m (30 ft lb)  

8. Hex nut 

z

22 N.m (16 ft lb)  

9. Mounting bracket  

10. Cylinder block  

NOTE:

The following list refers to items in Fig. 75 .

 

2003 Volkswagen New Beetle GLS 

1998-2004 STEERING Steering - New Beetle

  

Fig. 75: Identifying Pressure Line And Suction Hose (Vehicles With 1.9L TDI Engine And A/C) 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Securing pressure line and suction hose on vehicles with 2.0 ltr. & TDI engine without A/C and vehicles with 1.8 ltr. 
turbo engine and A/C 

1. Power steering pump 

z

Checking delivery pressure. See POWER STEERING PUMP, RESERVOIR, HYDRAULIC 
LINES
  

z

Before installing fill with oil, see Note. See POWER STEERING PUMP, RESERVOIR, 
HYDRAULIC LINES
  

2. Suction hose  

3. Spring-type clip  

4. Pressure line  

5. Banjo union bolt 

z

38 N.m (28 ft lb)  

6. Sealing rings 

z

Always replace  

7. Mounting bracket  

8. Hex bolt 

z

22 N.m (16 ft lb)  

9. Hex bolt 

z

40 N.m (30 ft lb)  

10. Clamp  

11. Mounting bracket  

12. Cylinder block  

NOTE:

The following list refers to items in Fig. 76 .

 

2003 Volkswagen New Beetle GLS 

1998-2004 STEERING Steering - New Beetle

  

Fig. 76: Identifying Pressure Line And Suction Hose (vehicles With 2.0 ltr. & 1.9L TDI Engine Without 
A/C And Vehicles With 1.8 ltr. Turbo Engine And A/C)
 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Securing pressure line and suction hose on vehicles with 2.0 ltr. engine and A/C 

1. Power steering pump 

z

Checking delivery pressure. See POWER STEERING PUMP, RESERVOIR, HYDRAULIC 
LINES
  

z

Before installing fill with oil. See Note. See POWER STEERING PUMP, RESERVOIR, 
HYDRAULIC LINES
  

2. Suction hose  

3. Spring-type clip  

4. Pressure line  

5. Banjo union bolt 

z

38 N.m (28 ft lb)  

6. Sealing rings 

z

Always replace  

7. Lock nut  

8. Mounting bracket  

9. Hex bolt 

z

22 N.m (16 ft lb)  

10. Hex bolt 

z

40 N.m (30 ft lb)  

11. Mounting bracket  

12. Cylinder block  

NOTE:

The following list refers to items in Fig. 77 .

 

2003 Volkswagen New Beetle GLS 

1998-2004 STEERING Steering - New Beetle

  

 

 

 

 

 

 

 

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