Volkswagen New Beetle. Manual - part 2066

 

  Index      Volkswagen     Volkswagen New Beetle 1998-2008 year - service repair manual

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  2064  2065  2066  2067   ..

 

 

Volkswagen New Beetle. Manual - part 2066

 

 

Removing 

For vehicles with TDI engine 

z

Remove noise insulation tray -arrows-. 

Fig. 64: Removing Noise Insulation Tray (1.9L TDI) 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

Remove left-side noise insulation -arrows-. 

z

Part numbers are listed here for reference only. Always check with your 
parts department for the latest information.  

 

2003 Volkswagen New Beetle GLS 

1998-2004 STEERING Steering - New Beetle

  

Fig. 65: Removing Left-Side Noise Insulation (1.9L TDI) 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Vehicles with 1.8 ltr. turbo and 2.0 ltr. engines 

z

Remove center, left and right insulation trays: 

See NOISE INSULATION, ASSEMBLY OVERVIEW .

 

2003 Volkswagen New Beetle GLS 

1998-2004 STEERING Steering - New Beetle

  

Fig. 66: Removing Center, Left And Right Insulation Trays (1.8L And 2.0L) 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Vehicles with TDI and 1.8 ltr. turbo engines 

z

Remove connecting line between charge air cooler and the turbocharger.  

Continued for all vehicles 

z

Loosen belt pulley hex socket head bolt. 

Counter-hold with a hex wrench if necessary. 

Fig. 67: Removing Belt Pulley Bolt 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

Turn tightening device in direction of -arrow- to relieve tension on ribbed belt. 

 

2003 Volkswagen New Beetle GLS 

1998-2004 STEERING Steering - New Beetle

  

Fig. 68: Turning Belt Tightening Device In Direction Of Arrow (Vehicles With Power Steering 
Pump In Upper Section)
 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

Mark direction of travel of ribbed belt with a crayon or marker before removing the ribbed belt. 
Reinstalling a used belt in the opposite direction could damage the belt.  

z

Remove ribbed belt.  

z

Remove belt pulley hex socket head bolt.  

Removing suction line and suction hose 

z

Pull connector off suction line.  

z

Loosen spring -type clips with special tool VAS 5024.  

z

Remove suction line and suction hose  

z

Clamp off return supply hose with hose clamps -3094-. 

Fig. 69: Clamping Off Return Supply Hose With Hose Clamps -3094- 
Courtesy of VOLKSWAGEN OF AMERICA, INC.

 

2003 Volkswagen New Beetle GLS 

1998-2004 STEERING Steering - New Beetle

  

 

 

 

 

 

 

 

Content   ..  2064  2065  2066  2067   ..