Volkswagen New Beetle. Manual - part 2025

 

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Volkswagen New Beetle. Manual - part 2025

 

 

Fig. 30: Installing & Adjusting Footwell/Defrost Flap Cable 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Prerequisite: 

z

Heating and ventilation controls are installed.  

z

Turn air distribution rotary knob to left onto stop.  

z

Attach end of cable -1- to the temperature flap lever -3-, arrow -A-. See Fig. 30 .  

z

Press footwell/defrost flap lever onto stop arrow -C- and attach outer cable -1- with clip -2-, arrow -B-.  

z

Turn air distribution rotary control knob to left and right onto stops. 

When turning the rotary control knob both end stops must be reached. 

Installing & Adjusting Central Flap Cable 

Fig. 31: Installing & Adjusting Central Flap Cable 
Courtesy of VOLKSWAGEN OF AMERICA, INC.

 

2003 Volkswagen New Beetle GLS 

1998-2004 HVAC Heating, Ventilation - New Beetle

  

Cable sleeve marking: Yellow 

Prerequisites: 

z

Central flap lever correctly adjusted see , Fig. 22 .  

z

Heating and ventilation controls are installed.  

z

Connecting duct removed, See Connecting duct, removing .  

z

Turn air distribution rotary control knob to left onto stop.  

z

Attach center wire of cable -2- to the central flap lever -1-. See Fig. 31 .  

z

Press footwell/defrost flap lever onto stop arrow -A- and attach outer cable -2- with clip -3-.  

z

Turn air distribution rotary control knob to left and right onto stops. 

When turning the rotary control knob both end stops must be reached.

 

2003 Volkswagen New Beetle GLS 

1998-2004 HVAC Heating, Ventilation - New Beetle

  

1998-2004 CABIN AIR FILTERS 

Dust & Pollen Filter - New Beetle 

REMOVAL & INSTALLATION 

CABIN AIR FILTER 

Removal 

1. Push center cover forward and lift up to remove. See Fig. 1 .  

2. Remove the right plenum panel cover screws. See Fig. 2 .  

3. Lift right plenum panel cover and remove the clips at front and rear edge. See Fig. 2 . Pull cover (1) 

toward center of vehicle and out of retainer in A-pillar to remove.  

4. Remove right closeout screws and remove panel (1). See Fig. 3 .  

5. Remove rubber grommet. Press tabs of filter housing. See Fig. 4 .  

6. Remove filter element with frame in upward direction. Remove filter from frame. See Fig. 5 .  

Fig. 1: Removing Center Cover 
Courtesy of VOLKSWAGEN UNITED STATES, INC.

NOTE:

Manufacturer's terminology for this filter is dust and pollen filter. 

NOTE:

The filter is located in the right rear of the instrument panel under a cover. 

 

2003 Volkswagen New Beetle GLS 

1998-2004 CABIN AIR FILTERS Dust & Pollen Filter - New Beetle

  

 

2003 Volkswagen New Beetle GLS 

1998-2004 CABIN AIR FILTERS Dust & Pollen Filter - New Beetle

  

Helpmelearn Repair Manuals 

 

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© 2004 Mitchell Repair Information Company, LLC. 

Helpmelearn Repair Manuals 

 

Wednesday, December 14, 2005 8:53:16 AM

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© 2004 Mitchell Repair Information Company, LLC. 

Fig. 2: Locating Right Plenum Panel Cover Screws 
Courtesy of VOLKSWAGEN UNITED STATES, INC.

 

2003 Volkswagen New Beetle GLS 

1998-2004 CABIN AIR FILTERS Dust & Pollen Filter - New Beetle

  

Helpmelearn Repair Manuals 

 

Wednesday, December 14, 2005 8:53:13 AM

Page 2 

© 2004 Mitchell Repair Information Company, LLC. 

 

 

 

 

 

 

 

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