Volkswagen New Beetle. Manual - part 2010

 

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Volkswagen New Beetle. Manual - part 2010

 

 

Fig. 32: Identifying Components Of Heating And A/C Controls Assembly 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

 

2003 Volkswagen New Beetle GLS 

1998-2004 HVAC Air Conditioning - New Beetle

  

1. Heating and A/C controls 

z

With A/C switch -E35-  

z

With fresh air blower switch -E9-  

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With switch for fresh air blower and recirculated air -E184-  

z

Removing and installing, See Heating and A/C controls, removing and installing .  

2. Illumination filter  

3. Trim panel  

4. Fresh air control lever light -L16- 

z

12V, 1.2W  

5. Rotary control 

z

For blower speed  

z

To remove: Use pliers with suitable plastic or rubber protection on jaws  

6. Rotary control 

z

For air distribution  

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To remove: Use pliers with suitable plastic or rubber protection on jaws  

7. Rotary control 

z

For interior temperature  

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To remove: Use pliers with suitable plastic or rubber protection on jaws  

HEATING AND A/C CABLES, INSTALLING AND ADJUSTING 

NOTE:

The following list refers to items in Fig. 32 .

NOTE:

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Cable sleeve ends are color coded.  

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Check cables before installing. Replace binding or damaged cables.  

z

Attach cables to removed controls first and then attach to levers at 
heating/evaporator unit.  

z

All air flaps must audibly move onto end stops when turning controls.  

 

2003 Volkswagen New Beetle GLS 

1998-2004 HVAC Air Conditioning - New Beetle

  

Fig. 33: Installing Heating And A/C Cables 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

1. Central flap cable 

z

From air distribution rotary control to central flap  

z

Cable sleeve marking: Yellow  

z

Installing and adjusting, See Central flap cable, installing and adjusting .  

NOTE:

The following list refers to items in Fig. 33 .

 

2003 Volkswagen New Beetle GLS 

1998-2004 HVAC Air Conditioning - New Beetle

  

2. Footwell/defrost flap cable 

z

From air distribution rotary control to footwell/defrost flap  

z

Cable sleeve marking: Green  

z

Removing: 

„

Remove heating and A/C controls, See Heating and A/C controls, removing and installing

„

Unclip cable from controls  

„

Remove steering column trim. 

See TRIM UNDER STEERING COLUMN, REMOVING . 

„

Unclip cable at heater/evaporator unit.  

z

Installing and adjusting, See Footwell/defrost flap cable, installing and adjusting .  

3. Heating and A/C controls 

z

Removing and installing, See Heating and A/C controls, removing and installing .  

4. Temperature flap cable 

z

From temperature rotary control to temperature flap  

z

Cable sleeve marking: Beige  

z

Installing and adjusting, See Temperature flap cable, installing and adjusting .  

Temperature flap cable, installing and adjusting  

Cable sleeve marking: Beige 

Prerequisites: 

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Heating and A/C controls are installed.  

z

Connecting duct removed, See CONNECTING DUCT, REMOVING

 

2003 Volkswagen New Beetle GLS 

1998-2004 HVAC Air Conditioning - New Beetle

  

 

 

 

 

 

 

 

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