Volkswagen New Beetle. Manual - part 2008

 

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Volkswagen New Beetle. Manual - part 2008

 

 

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Removing and installing, See Heating and A/C controls, removing and installing .  

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Assembly, See Heating and A/C controls, assembly .  

2. Dust and pollen filter 

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Removing and installing, See DUST AND POLLEN FILTER, REMOVING AND 
INSTALLING
 .  

3. Side window air outlet 

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Removing, See SIDE WINDOW AIR OUTLETS, REMOVING .  

4. Side air outlets 

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Removing, See SIDE WINDOW AIR OUTLETS, REMOVING  

5. Center air outlet console 

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Removing, See CENTER AIR OUTLET CONSOLE, REMOVING  

6. Instrument panel cross member 

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Loosening and tightening, See INSTRUMENT PANEL CROSS MEMBER  

7. Servo motor for fresh/recirculating air door -V154- 

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Removing and installing, See SERVO MOTOR FOR FRESH/RECIRCULATING AIR DOOR 
-V154-, REMOVING AND INSTALLING
  

8. Fresh air blower -V2- 

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Removing, See FRESH AIR BLOWER REMOVING  

9. Fresh air blower series resistance with fuse -N24- 

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Removing, See FRESH AIR BLOWER REMOVING  

10. Intermediate duct  

11. Cables 

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Installing and adjusting, See HEATING AND VENTILATION CABLES, INSTALLING AND 
ADJUSTING
  

12. Rear footwell duct  

13. Gasket  

14. Connecting duct 

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With front footwell air outlet  

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Removing, See CONNECTING DUCT, REMOVING  

15. Heater/evaporator unit* 

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Disassembly and assembly, See Heater/evaporator unit, disassembly and assembly  

16. Heater core* 

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Removing, See Heater/evaporator unit, disassembly and assembly  

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Always use new coolant after replacement  

17. Heater core/bulkhead seal 

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Note installation position, See HEATING AND VENTILATION UNIT, ASSEMBLY  

18. Defroster duct 

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Replacing: 

 

2003 Volkswagen New Beetle GLS 

1998-2004 HVAC Air Conditioning - New Beetle

  

„

Remove instrument panel 

See INSTRUMENT PANEL, REMOVING AND INSTALLING 

„

Loosen instrument panel cross member, See INSTRUMENT PANEL CROSS MEMBER  

19. Instrument panel 

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Removing and installing 

See INSTRUMENT PANEL, REMOVING AND INSTALLING 

20. Center air outlet duct  

21. Defroster air outlet panel 

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Removing, See SIDE WINDOW AIR OUTLETS, REMOVING  

HEATING AND A/C CONTROLS, REMOVING AND INSTALLING 

Removing 

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Remove center air outlet console, See CENTER AIR OUTLET CONSOLE, REMOVING  

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Remove mounting screws -arrows-. 

 

2003 Volkswagen New Beetle GLS 

1998-2004 HVAC Air Conditioning - New Beetle

  

Fig. 28: Removing Heating And A/C Controls Mounting Screws 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

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Lift out controls with cables from instrument panel in direction of -arrow A-.  

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Detach cables from controls.  

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Disconnect electrical connector.  

 

2003 Volkswagen New Beetle GLS 

1998-2004 HVAC Air Conditioning - New Beetle

  

With controls removed, check function of heating and ventilation cables as follows:  

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Move cables in and out several times -arrow-.  

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Replace damaged or stiff cables.  

 

2003 Volkswagen New Beetle GLS 

1998-2004 HVAC Air Conditioning - New Beetle

  

 

 

 

 

 

 

 

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