Volkswagen New Beetle. Manual - part 1578

 

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Volkswagen New Beetle. Manual - part 1578

 

 

Fig. 19: Removing Fuse 32 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

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Erase engine control module fault memory because pulling connectors off injector will have caused a 
fault to be recorded. See ENGINE CONTROL MODULE FAULT MEMORY, INTERROGATING 
AND ERASING
 .  

RULES FOR CLEANLINESS 

When working on the fuel supply/injection system, pay careful attention to the following 5 rules: 

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Thoroughly clean all unions and the adjacent areas before disconnecting. 

NOTE:

Removing fuse 32 interrupts the voltage supply to the injectors. Fuse box 
is behind access panel on far left end of dash.

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Multiport Fuel Injection (MFI) - New Beetle, 2.0L (AEG, AVH, AZG, BDC, BEV & BGD)

  

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Place parts that have been removed on a clean surface and cover. Do not use fluffy cloths!  

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Carefully cover opened components or seal, if the repair cannot be carried out immediately.  

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Only install clean components: Only unpack replacement parts immediately prior to installation. Do not 
use parts that have been stored loose (e.g. in tool boxes etc.).  

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When the system is open: Do not work with compressed air if this can be avoided. Do not move vehicle 
unless absolutely necessary.  

INTAKE MANIFOLD UPPER PART, REMOVING AND INSTALLING 

Special tools, testers, measuring instruments and auxiliary items required 

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V.A.G 1331 Torque wrench (5...50 N.m) 

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Multiport Fuel Injection (MFI) - New Beetle, 2.0L (AEG, AVH, AZG, BDC, BEV & BGD)

  

Fig. 20: Identifying V.A.G 1331 Torque Wrench 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

Spring-type clip pliers VAS 5024 

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Multiport Fuel Injection (MFI) - New Beetle, 2.0L (AEG, AVH, AZG, BDC, BEV & BGD)

  

Fig. 21: Identifying Spring-Type Clip Pliers VAS 5024 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

3094 Hose clamps  

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Multiport Fuel Injection (MFI) - New Beetle, 2.0L (AEG, AVH, AZG, BDC, BEV & BGD)

  

 

 

 

 

 

 

 

Content   ..  1576  1577  1578  1579   ..