Volkswagen New Beetle. Manual - part 1577

 

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Volkswagen New Beetle. Manual - part 1577

 

 

Fig. 16: Exploded View Of Air Cleaner 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

SAFETY PRECAUTIONS 

To prevent injuries to persons and/or damage to the fuel injection and ignition system, the following must be 
observed: 

z

For safety reasons the fuse No. 28 must be removed from the fuse holder before opening the fuel system, 
otherwise the fuel pump can be activated by the door contact switch.  

z

Do not touch or disconnect ignition wiring when the engine is running or being turned at starter speed. 

WARNING:

Fuel system is under pressure! Before opening the system place a cloth 
around the connection. Then release pressure by carefully loosening the 
connection.

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Multiport Fuel Injection (MFI) - New Beetle, 2.0L (AEG, AVH, AZG, BDC, BEV & BGD)

  

z

The ignition must be switched off before connecting or disconnecting the injection or ignition system 
wiring or tester cables.  

Observe following if test and measuring instruments are required during a road test: 

z

Test and measuring instruments must be secured to the rear seat and operated by an assistant from this 
location. 

If test and measuring instruments are operated from the front passenger's seat and the vehicle is involved 
in an accident, there is a possibility that the person sitting in this seat may receive serious injuries when 
the airbag is triggered. 

z

If the engine is to be turned at starter speed, without starting:  

Engine code AEG 

z

Disconnect 4-pin harness connector -1- from ignition coils power output stage -2-. 

CAUTION: When performing repair work, especially due to the confined conditions in 

the engine compartment, pay attention to the following: 

z

Route all types of lines (e.g. for fuel, hydraulics, EVAP system, 
coolant, refrigerant, brake fluid and vacuum) as well as electrical 
wiring so that the original positions are restored.  

z

Ensure sufficient clearance to all moving or hot components.  

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Multiport Fuel Injection (MFI) - New Beetle, 2.0L (AEG, AVH, AZG, BDC, BEV & BGD)

  

Fig. 17: Disconnecting Pin Harness Connector From Ignition Coils Power Output Stage (AEG) 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Engine codes AVH, AZG, BDC, BEV, BGD 

z

Disconnect 6-pin connector from ignition coil with final output stage (arrow). 

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Multiport Fuel Injection (MFI) - New Beetle, 2.0L (AEG, AVH, AZG, BDC, BEV & BGD)

  

Fig. 18: Disconnecting Pin Connector From Ignition Coil With Final Output Stage (AVH, AZG, 
BDC, BEV, BGD)
 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

Remove fuse 32. 

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Multiport Fuel Injection (MFI) - New Beetle, 2.0L (AEG, AVH, AZG, BDC, BEV & BGD)

  

 

 

 

 

 

 

 

Content   ..  1575  1576  1577  1578   ..