Volkswagen New Beetle. Manual - part 1574

 

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Volkswagen New Beetle. Manual - part 1574

 

 

Fig. 10: Exploded View Of Intake Manifold Lower Parts (Engine Code AEG) 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Engine codes AVH, AZG 

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Multiport Fuel Injection (MFI) - New Beetle, 2.0L (AEG, AVH, AZG, BDC, BEV & BGD)

  

1. Fuel pressure regulator 

z

Checking. See FUEL PRESSURE REGULATOR AND HOLDING PRESSURE, CHECKING

2. O-ring 

z

Replace if damaged  

3. Vacuum hose 

z

To intake manifold, upper part  

4. Air pipe  

5. Air hose 

z

For air shrouded injectors  

6. O-ring 

z

Replace if damaged  

z

Coat with thin layer of clean engine oil before installing  

7. Injectors -N30- ...-N33- 

z

Checking injectors for leaks and quantity injected. See COMPONENTS, CHECKING  

z

Air shrouded  

8. 20 N.m  

9. Intake manifold lower part  

10. Gasket 

z

Replace  

11. Fuel distributor  

12. 10 N.m  

13. Retaining clip 

z

Check for secure seating  

14. Wiring guide 

z

Clipped onto fuel distributor  

15. Connection, return line  

16. Connection, supply line  

17. To intake air duct  

18. Retaining clip 

z

Check for secure seating  

NOTE:

The following list refers to items in Fig. 11 .

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Multiport Fuel Injection (MFI) - New Beetle, 2.0L (AEG, AVH, AZG, BDC, BEV & BGD)

  

Fig. 11: Exploded View Of Intake Manifold Lower Parts (Engine Codes AVH And AZG) 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Engine code BDC 

1. Fuel rail with injectors 

z

Disassembling and assembling. See FUEL RAIL WITH INJECTORS, DISASSEMBLING 
AND ASSEMBLING
  

2. Vacuum hose 

z

To intake manifold upper part. See Fig. 9 , item -10-  

3. Cable channel  

4. Seal 

NOTE:

The following list refers to items in Fig. 12 .

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Multiport Fuel Injection (MFI) - New Beetle, 2.0L (AEG, AVH, AZG, BDC, BEV & BGD)

  

z

Replace if damaged  

5. Intake manifold lower part 

z

With variable intake manifold change-over  

6. To vacuum positioning element 

z

On front side of intake manifold lower part  

7. 3 N.m  

8. Intake Manifold Tuning (IMT) valve -N261-  

9. 5 N.m  

10. Washer  

11. 25 N.m  

12. From intake manifold upper part 

z

See Fig. 9 , item -12-  

13. Seal 

z

Replace  

14. Connector, 2-pin 

z

For Knock Sensor (KS) 1 -G61-  

15. Connector, 3-pin 

z

For Camshaft Position (CMP) sensor -G40-  

16. Connector, 2-pin 

z

For Intake manifold change-over valve -N156-

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Multiport Fuel Injection (MFI) - New Beetle, 2.0L (AEG, AVH, AZG, BDC, BEV & BGD)

  

 

 

 

 

 

 

 

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