Volkswagen New Beetle. Manual - part 1573

 

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Volkswagen New Beetle. Manual - part 1573

 

 

Fig. 8: Exploded View Of Intake Manifold Upper Part (Engine Code AVH, AZG And BEV) 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Engine codes BDC, BGD 

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Multiport Fuel Injection (MFI) - New Beetle, 2.0L (AEG, AVH, AZG, BDC, BEV & BGD)

  

1. 8 N.m 

z

Observe different lengths of securing bolts  

2. Throttle valve control module -J338- 

z

When replacing, adapt (match) engine control module to throttle valve control module. See 
COMPONENTS AND FUNCTIONS, ADAPTING  

3. Seal 

z

Replace if damaged  

4. Pressure relief valve 

z

Protects intake manifold from damage caused by excess pressures  

5. Vacuum hose 

z

From PCV heating element -N79-. See Fig. 3 , item - 10 -  

6. Shaped hose 

z

From PCV heating element -N79- or cylinder head cover. See ENGINES WITH ALUMINUM 
CYLINDER HEAD COVER
 , item - 5 -  

7. 5 N.m  

8. Intake manifold upper part 

z

With variable intake manifold change-over  

z

Removing and installing. See INTAKE MANIFOLD UPPER PART, REMOVING AND 
INSTALLING
  

9. Spreader rivet  

10. Vacuum hose 

Only engine code BDC 

z

From fuel pressure regulator. See Fig. 15 , item -14-  

11. To vacuum positioning element 

z

On underside of intake manifold upper part  

12. To T-piece 

z

See Fig. 12 , item -12-  

13. Intake manifold change-over valve -N156-  

14. 8 N.m  

15. Rubber bushing  

16. Warm air collector plate 

z

With intake manifold support  

z

With mounting for combi-valve  

17. To Leak Detection Pump (LDP) -V144-  

18. To brake servo  

NOTE:

The following list refers to items in Fig. 9 .

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Multiport Fuel Injection (MFI) - New Beetle, 2.0L (AEG, AVH, AZG, BDC, BEV & BGD)

  

Fig. 9: Exploded View Of Intake Manifold Upper Parts (Engine Code BDC And BGD) 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

INTAKE MANIFOLD LOWER PART, DISASSEMBLING AND ASSEMBLING 

Engine code AEG 

z

Engine codes AVH, AZG. See ENGINE CODES AVH, AZG  

z

Engine code BDC. See ENGINE CODE BDC  

z

Engine code BEV. See ENGINE CODE BEV  

z

Engine code BGD. See ENGINE CODE BGD  

1. Retaining clip 

NOTE:

The following list refers to items in Fig. 10 .

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Multiport Fuel Injection (MFI) - New Beetle, 2.0L (AEG, AVH, AZG, BDC, BEV & BGD)

  

z

Ensure it is securely seated  

2. Strainer  

3. Fuel pressure regulator 

z

Fuel pressure regulator and residual pressure, checking. See FUEL PRESSURE REGULATOR 
AND HOLDING PRESSURE, CHECKING
 .  

4. O-ring 

z

Replace if damaged.  

5. Fuel injectors -N30- to -N33- 

z

Checking injectors for leaks and quantity injected. See COMPONENTS, CHECKING  

6. Intake manifold lower section  

7. 10 N.m  

8. Fuel rail  

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Multiport Fuel Injection (MFI) - New Beetle, 2.0L (AEG, AVH, AZG, BDC, BEV & BGD)

  

 

 

 

 

 

 

 

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