Volkswagen New Beetle. Manual - part 1495

 

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Volkswagen New Beetle. Manual - part 1495

 

 

9. Fuel filter 

z

Installed position: Arrow points in direction of flow  

10. EVAP canister purge regulator valve -N80-*/** 

z

On right in engine compartment above wheel housing liner  

z

Installed position: Arrow points in direction of flow  

z

Valve will be activated by engine control module (pulsed)  

11. Test union 

z

Not installed on all models  

12. Gravity valve  

13. Pressure retention valve 

z

For fuel tank breather  

z

Checking. See Checking Pressure Retention Valve  

14. Change-over valve 

z

Check. See Checking Change-Over Valve  

15. EVAP canister 

z

In right rear wheel housing, behind wheel housing liner  

16. Leak Detection Pump (LDP) -V144-*/** 

z

In right rear wheel housing, behind wheel housing liner  

z

Valve will be activated by engine control module (pulsed)  

17. Air filter for leak detection pump  

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Fuel Supply - 2.0L (AEG, AVH, AZG, BDC, BEV & BGD)

  

Fig. 49: Hose Routing Diagram Of Evaporative Emissions (EVAP) System (Engine Code BDC)
Courtesy of VOLKSWAGEN OF AMERICA, INC.
 

Engine codes BEV, BGD 

1. Tank flap unit  

2. Fuel tank 

z

When removing, support with engine/transmission jack V.A.G 1383 A 

z

Removing and installing. See FUEL TANK, REMOVING AND INSTALLING  

3. Fuel delivery unit 

z

Removing and installing. See FUEL DELIVERY UNIT, REMOVING AND INSTALLING  

4. Intake hose  

5. Throttle valve control module -J338-  

6. Intake manifold upper part  

7. Fuel rail with injectors  

8. Fuel filter 

z

Installed position: Arrow points in direction of flow  

z

With fuel pressure regulator  

9. EVAP canister purge regulator valve -N80- 

z

On right in engine compartment above wheel housing liner  

z

Installed position: Arrow points in direction of flow  

z

Valve will be activated by engine control module (pulsed)  

10. Gravity valve  

11. Pressure retention valve 

z

For fuel tank breather  

z

Checking. See Checking Pressure Retention Valve  

12. Change-over valve 

z

Check. See Checking Change-Over Valve  

13. EVAP canister 

z

In right rear wheel housing, behind wheel housing liner  

14. Leak Detection Pump (LDP) -V144- 

z

In right rear wheel housing, behind wheel housing liner  

z

Valve will be activated by engine control module (pulsed)  

15. Air filter for leak detection pump  

NOTE:

The following list refers to items in Fig. 50 .

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Fuel Supply - 2.0L (AEG, AVH, AZG, BDC, BEV & BGD)

  

Fig. 50: Hose Routing Diagram Of Evaporative Emissions (EVAP) System (Engine Codes BEV, BGD) 
Courtesy of VOLKSWAGEN OF AMERICA, INC.

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Fuel Supply - 2.0L (AEG, AVH, AZG, BDC, BEV & BGD)

  

1998-2004 ENGINE

Ignition Glow Plug System - New Beetle, 1.9L 4-Cyl. - BEW 

GLOW PLUG SYSTEM, CHECKING 

SPECIAL TOOLS AND EQUIPMENT 

z

V.A.G 1526 Manual multimeter 

NOTE:

z

Verify that the glow plug (ceramic) - Part No. N 105 916 01 - was well 
packed and the glow plug is not broken or fractured.  

z

Handle the glow plugs with extreme care, do not bump or drop them.  

z

When installing, first tighten glow plugs by hand and then use the special 
tool to tighten to the appropriate torque.  

z

NEVER use a glow plug that has been dropped or hit, since it could be 
fractured and can damage the engine!  

z

Observe rules for cleanliness. See RULES FOR CLEANLINESS .  

z

Verify that glow plug is correct and not damaged BEFORE starting the 
engine whenever installing a glow plug, See GLOW PLUGS, CHECKING .  

z

If the glow plug is broken, remove it and remove the broken fragment(s) 
from the engine BEFORE starting the engine. Otherwise engine damage 
can occur!  

CAUTION: Part numbers are for reference only. Always check with your Parts Dept. 

for the latest information.

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Ignition Glow Plug System - New Beetle, 1.9L 4-Cyl. - BEW

  

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Ignition Glow Plug System - New Beetle, 1.9L 4-Cyl. - BEW

  

 

 

 

 

 

 

 

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