Volkswagen New Beetle. Manual - part 1231

 

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Volkswagen New Beetle. Manual - part 1231

 

 

Fig. 29: Identifying Components Of Exhaust Manifold, Front Exhaust Pipe And Catalyst With 
Attachments
 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Muffler with mounts 

1. From catalyst  

2. Double clamp 

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Note installation position. See Checking Installation Position Of Double Clamp  

3. 25 N.m  

4. Mount 

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Note installation position. See Installation Position Of Mount

NOTE:

The following list refers to items in Fig. 30 .

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Exhaust System, Emission Controls - New Beetle, 1.8L (APH, AWV & AWP)

  

5. Center muffler 

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Aligning. See Aligning Central Muffler Stress Free  

6. Separating point 

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As standard, center and rear mufflers are installed as a single component. In cases of repair the 
center and rear muffler are supplied individually and with a double clamp for connecting  

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Cut through connecting pipe with body saw e.g. VAG1523at right angles at the separating point. 
See Separating Point On Exhaust Pipe  

7. Mount  

8. Bracket  

9. Rear muffler  

10. Mount 

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With retaining ring  

11. 20 N.m  

12. Tunnel bridge  

13. 40 N.m  

14. Washer  

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Exhaust System, Emission Controls - New Beetle, 1.8L (APH, AWV & AWP)

  

Fig. 30: Identifying Muffler With Mounts 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Checking Installation Position Of Double Clamp 

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Exhaust System, Emission Controls - New Beetle, 1.8L (APH, AWV & AWP)

  

Fig. 31: Checking Installation Position Of Double Clamp 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

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Position double clamp with approx. 5 mm clearance to the appropriate marking. 

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Marking A (-arrow 1 -) for vehicles with automatic transmission  

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Marking S (-arrow 2-) for vehicles with manual transmission 

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Exhaust System, Emission Controls - New Beetle, 1.8L (APH, AWV & AWP)

  

 

 

 

 

 

 

 

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