Volkswagen New Beetle. Manual - part 1159

 

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Volkswagen New Beetle. Manual - part 1159

 

 

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V.A.G 1331 Torque wrench (5 ... 50 N.m)  

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V.A.G 1332 Torque wrench (40 ... 200 N.m)  

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Hand drill with plastic brush attachment  

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D 176 404 A2 Silicone sealant  

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Flat scraper  

Fig. 45: Identifying Special Tools And Equipment (2 Of 2) 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Removing 

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Remove ribbed belt. See RIBBED BELT, REMOVING AND INSTALLING .  

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Remove tensioning element for ribbed belt.  

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Remove toothed (timing) belt. See TOOTHED BELTS, REMOVING, INSTALLING AND 
TENSIONING
 .  

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Remove crankshaft toothed belt pulley. To do this counter support sprocket with 3415. 

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - New Beetle, 2.0L 4-Cyl. - AEG, AVH, AZG, BDC, BEV, BGD

  

Fig. 46: Removing Crankshaft Toothed Belt Pulley 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

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Drain engine oil.  

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Remove oil sump. See OIL SUMP, REMOVING AND INSTALLING .  

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Unbolt front sealing flange.  

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Take off sealing flange, release using light blows with a rubber headed hammer if necessary.  

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Remove sealant residue from cylinder block with a flat scraper. 

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - New Beetle, 2.0L 4-Cyl. - AEG, AVH, AZG, BDC, BEV, BGD

  

Fig. 47: Removing Sealant Remains On Front Sealing Flange 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

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Cover oil seal with a clean cloth.  

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Remove sealant remains on sealing flange with a rotating plastic brush (wear protective goggles).  

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Clean sealing surfaces. Surfaces must be free of oil and grease.  

Installing 

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Cut off tube nozzle at front marking (nozzle approx. 3 mm diameter).  

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Apply silicone sealing compound, as shown, to clean sealing surface of sealing flange. 

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Thickness of sealant bead (arrows): 2 ... 3 mm 

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - New Beetle, 2.0L 4-Cyl. - AEG, AVH, AZG, BDC, BEV, BGD

  

Fig. 48: Applying Silicone Sealing Compound To Sealing Surface Of Front Sealing Flange 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

NOTE:

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Before applying sealing bead, cover the oil seal with a clean 
cloth.  

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The sealing compound bead must not be thicker, otherwise 
excessive sealing compound will enter the sump and may block 

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - New Beetle, 2.0L 4-Cyl. - AEG, AVH, AZG, BDC, BEV, BGD

  

 

 

 

 

 

 

 

Content   ..  1157  1158  1159  1160   ..