Volkswagen New Beetle. Manual - part 1089

 

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Volkswagen New Beetle. Manual - part 1089

 

 

Fig. 33: Removing Air Duct To Charge Air Cooler At Bottom Right Of Long Member 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

Remove ribbed belt. See RIBBED BELT TENSIONER, REMOVING AND INSTALLING .  

z

Remove tensioning element for ribbed belt. 

Engine installed: 

z

Turn crankshaft to TDC No.1 cylinder (vehicles with manual transmission). 

Fig. 34: Turning Crankshaft To TDC No.1 Cylinder (Manual Transmission) 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

Turn crankshaft to TDC No.1 cylinder (vehicles with automatic transmission). 

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - New Beetle, 1.8 L 4-Cyl. (APH, AWV, AWP)

  

Fig. 35: Turning Crankshaft To TDC No.1 Cylinder (Automatic Transmission) 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

With engine removed: 

z

Turn vibration damper to TDC No. 1 cylinder -arrows-. 

Fig. 36: Turning Vibration Damper To TDC No. 1 Cylinder 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

Remove coolant expansion tank and place to side.  

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Pull off vacuum pipes at EVAP canister and at throttle valve housing.  

z

Remove toothed belt guard (upper part).  

z

Install engine support bracket 10-222A with legs 10-222A/1. 

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - New Beetle, 1.8 L 4-Cyl. (APH, AWV, AWP)

  

Fig. 37: Installing Engine Support Bracket 10-222A With Legs 10-222A/1 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

Locate bracket 3180 in lifting eye on cylinder head and take-up weight of engine.  

z

Remove securing bolts from assembly mount/engine mount, assembly mount/body and assembly 
mount/body mount -arrows- and remove assembly mount complete. 

Fig. 38: Assembly Mount/Body Mount Bolts 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

Remove vibration damper/belt pulley.  

z

Remove lower and center toothed belt guard. 

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - New Beetle, 1.8 L 4-Cyl. (APH, AWV, AWP)

  

Fig. 39: Removing Vibration Damper/Belt Pulley 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

Remove engine bracket from cylinder block. 

Fig. 40: Removing Engine Bracket From Cylinder Block 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

Mark direction of rotation of toothed belt.  

z

Screw tensioning bolt T10092 into toothed belt tensioning element. 

NOTE:

When loosening the front engine mount bolt the engine must be raised 
slightly with the support bracket.

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - New Beetle, 1.8 L 4-Cyl. (APH, AWV, AWP)

  

 

 

 

 

 

 

 

Content   ..  1087  1088  1089  1090   ..