Volkswagen New Beetle. Manual - part 1077

 

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Volkswagen New Beetle. Manual - part 1077

 

 

17. Inner rotor 

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Check running surfaces for scoring  

18. Oil pump cover  

19. 8 N.m  

20. Chain sprocket  

21. 20 N.m  

22. Chain tensioner with tensioning plate 

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Pre-tension when installing. See PRE-TENSIONING CHAIN TENSIONER  

23. 15 N.m  

Fig. 141: Exploded View Of Oil Pump With Balancer Shaft Gear Assembly (Engine Codes BDC, BGD) 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Pre-tensioning chain tensioner 

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Tension piston by hand (arrow). 

Fig. 142: Tensioning Piston (Engine Codes BDC, BGD) 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

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Press chain rail in direction of arrow and lock with a 3 mm Allen key -1-. 

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - New Beetle, 2.0L 4-Cyl. - AEG, AVH, AZG, BDC, BEV, BGD

  

Fig. 143: Pressing Chain Rail (Engine Codes BDC, BGD) 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Oil pump with balancer shaft gear assembly, removing and installing 

Special tools, equipment, testers, measuring instruments and auxiliary items required 

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T10060 Locking pin  

Removing 

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Remove oil sump. See OIL SUMP, REMOVING AND INSTALLING 

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - New Beetle, 2.0L 4-Cyl. - AEG, AVH, AZG, BDC, BEV, BGD

  

Fig. 144: Identifying Special Tool T10060 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

Pull chain guard off. Release locking lugs by inserting a small screwdriver through openings (arrows) if 
necessary. 

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - New Beetle, 2.0L 4-Cyl. - AEG, AVH, AZG, BDC, BEV, BGD

  

Fig. 145: Removing Chain Guard 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

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Loosen bolt on oil pump chain sprocket. 

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - New Beetle, 2.0L 4-Cyl. - AEG, AVH, AZG, BDC, BEV, BGD

  

 

 

 

 

 

 

 

Content   ..  1075  1076  1077  1078   ..