Volkswagen New Beetle. Manual - part 1044

 

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Volkswagen New Beetle. Manual - part 1044

 

 

2. Mounting to body 

25 N.m 

3. Mounting to transmission console 

100 N.m 

Pendulum support 

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - New Beetle, 2.0L 4-Cyl. - AEG, AVH, AZG, BDC, BEV, BGD

  

Fig. 19: Identifying Pendulum Support 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

NOTE:

The following list refers to items in Fig. 19 .

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - New Beetle, 2.0L 4-Cyl. - AEG, AVH, AZG, BDC, BEV, BGD

  

1. Pendulum support to transmission 

40 N.m + 90° (1/4 turn) 

Replace bolts 

2. Pendulum support to transmission 

40 N.m + 90°(1/4 turn) 

Replace bolts 

3. Pendulum support to subframe 

20 N.m + 90° (1/4 turn) 

Replace bolts 

Additional information and assembly work on models with an air conditioning system 

To facilitate removal and installation of the engine without having to open the refrigerant circuit: 

z

Remove retaining clamp(s) from refrigerant lines.  

z

Remove air conditioning compressor: 

See CONDENSER, REMOVING AND INSTALLING . 

z

Secure air conditioning compressor to towing eye so that refrigerant lines/hoses are not under tension. 

CAUTION: The air conditioning refrigerant circuit must not be opened.

NOTE:

To prevent damage to the condenser as well as to the refrigerant lines/hoses, 
ensure that lines and hoses are not stretched, kinked or bent.

NOTE:

Protect bumper with tape to prevent damage.

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - New Beetle, 2.0L 4-Cyl. - AEG, AVH, AZG, BDC, BEV, BGD

  

Fig. 20: Securing Air Conditioning Compressor To Towing Eye 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

ENGINE - CRANKSHAFT, CYLINDER BLOCK 

ENGINE, DISASSEMBLING AND ASSEMBLING 

NOTE:

If when repairing an engine, metal shavings or large amounts of small metal 
particles are found in the engine oil, caused for example by partial seizure of 

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - New Beetle, 2.0L 4-Cyl. - AEG, AVH, AZG, BDC, BEV, BGD

  

 

 

 

 

 

 

 

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