Volkswagen Golf Variant / Jetta. Manual - part 664

 

  Index      Volkswagen     Volkswagen Golf Variant (2007), Jetta (2005) - service repair manual

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  662  663  664  665   ..

 

 

Volkswagen Golf Variant / Jetta. Manual - part 664

 

 

– Unscrew wiring retainer -arrow- from alternator -C- .
– Remove alternator -C- from vehicle.
Installing
Install in the reverse order of removal. When doing this, note the

following:

Caution

♦ When installing used poly V-belts observe the direction of

rotation marked on removal!

♦ Before installing poly V-belt, make sure all assemblies

( alternator -C- / air conditioner compressor) are firmly in

position.

♦ When fitting belt, ensure that poly V-belt seats correctly in

pulleys!

– Drive threaded sleeves -A- roughly 4 mm in

-direction of arrow- out of alternator -C- housing.

– Secure wire holder -arrow- on back of alternator -C- in 9

o'clock position.

126

All hose connections of charge air system are secured with

spring-type clips or push-on connectors. The following points

must be observed for push-on connectors:

Push on hose or pipe without tools.

Ensure that locking lugs are securely engaged -arrow-

– Tighten threaded connections to specified torques

⇒ page 121

 .

– Connect battery -A- 

⇒ page 4

 .

Caution

Observe notes for battery pole terminal clamp bolt 

⇒ page 1

 .

– Start engine and check belt is running correctly.
– Switch off engine.

7. Alternator C     

127

Alternator -C- 2.5l petrol engine

7.11.1

Assembly overview

1 - Ancillary bracket

❑ For alternator -C- and

air conditioner compres‐

sor

2 - Multi-point socket head bolt

❑ 25 Nm

3 - Multi-point socket head bolt

❑ 25 Nm

4 - Hexagon socket head bolts

❑ 25 Nm
❑ Qty. 4

5 - Protective cap for alternator

-C-
6 - Cross-head screws

❑ 2 Nm

7 - Protective cap for carbon

brushes
8 - Voltage regulator -C1-

❑ Removing and installing

⇒ page 168

9 - Alternator -C-

❑ Removing and installing

⇒ page 132

❑ Checking 

⇒ page 89

❑ Securing battery posi‐

tive wire 

⇒ page 88

❑ Removing and installing

poly V-belt pulley

⇒ page 163

10 - Poly V-belt

❑ Checking 

⇒ page 88

❑ Removing and installing ⇒  Engine; Rep. gr.  13
❑ Process ⇒  power unit; Rep. gr.  13

11 - Hexagon head flange bolts

❑ 25 Nm
❑ Qty. 2

13

128

Removing and installing alternator -C-

Special tools and workshop equipment required
♦ Torque wrench -V.A.G 1331-

Carry out following procedures:
Removing
– Disconnect battery -A- 

⇒ page 4

 .

Caution

When battery -A- is disconnected and reconnected, the pro‐

cedure  described  in  the  workshop  manual  must  be  strictly

observed 

⇒ page 4

 .

– Pull off engine cover upwards and forwards.
– Place lock carrier in service position ⇒  General body repairs,

exterior; Rep. gr.  50 .

– Remove poly V-belt ⇒  Engine; Rep. gr.  13 .

– Disconnect DF wire connector -1- and pull off protective cap

-2-.

7. Alternator C     

129

 

 

 

 

 

 

 

Content   ..  662  663  664  665   ..