Volkswagen Golf Variant / Jetta. Manual - part 567

 

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Volkswagen Golf Variant / Jetta. Manual - part 567

 

 

cable and selector housing downward.

Installing
Install in reverse order of removal.

Note

Do not bend or kink the selector lever cable.

Do not lubricate the selector lever cable.

Tightening specifications. Refer to

⇒ “2.3 Selector Mechanism Overview, from 03/2009”,

page 84

 .

– Install the heat shield -1- under the selector mechanism and

attach with the lock washers -2 and 3-.

– Attach the underbody trim panel to the body -arrows-. Refer to

⇒  Body Exterior; Rep. Gr.  50 ; Underbody Trim Panels .

– Install the exhaust system and align free of tension. Refer to

Pipes/Mufflers .

– Install the tunnel braces under the exhaust system. Refer to

⇒  Body Exterior; Rep. Gr.  50 ; Tunnel Brace .

68 ; Center Console; Center Console, Removing and Instal‐

ling, »Basic« .

– Install the selector lever handle. Refer to

⇒ “2.8 Selector Lever Handle, Removing and Installing”, page

96

 .

– Adjust the selector lever cable. Refer to

⇒ “2.6 Selector Lever Cable, Adjusting”, page 94

 .

– Check the selector mechanism. Refer to

⇒ “2.10 Selector Mechanism, Checking”, page 101

 .

- Air Filter Housing .

System; Overview - Air Filter .

– Install the engine cover if removed.

2. Selector Mechanism    

89

Selector Mechanism without Selector

Housing, Removing and Installing

Brief Description
The selector mechanism and the selector lever cable must be

separated from each other. Both are removed together.
Remove the center console inside the vehicle interior.
A cord is attached to the selector lever cable prior to removal. The

cord is used to remove and install the selector lever cable be‐

tween the tunnel and the heat shield.
The selector mechanism with selector lever cable can be re‐

moved and installed together with the selector housing. Refer to

⇒ “2.4.1 Selector Mechanism with Selector Housing, Removing

and Installing”, page 85

 .

Removing

– Move the selector lever into “P”.

– Remove the selector lever handle and disconnect the con‐

nector -2- from the cover while doing so. Refer to

⇒ “2.8 Selector Lever Handle, Removing and Installing”, page

96

 .

– Remove the center console. Refer to ⇒  Body Interior; Rep.

Gr.  68 ; Center Console; Center Console, Removing and In‐

stalling, »Basic« .

– Disconnect the connector -1- from the selector mechanism to

the vehicle wiring harness.

- Air Filter Housing .

System; Overview - Air Filter .

90

selector lever using, for example, a Pry Lever - 80-200- .

Note

Use pliers to remove the lock washer -1-. Do not use a sharp-

edged lever. Otherwise the selector lever cable could get dam‐

aged.

Caution

Risk of damaging the selector lever cable.

♦ Do not push the selector lever cable out of the cable

bracket toward the rear. When removing the selector

mechanism, first guide the selector lever cable out of the

cable bracket.

– Attach a longer cord to the end of the selector lever cable. The

cord is used to guide the selector lever cable between the tun‐

nel and the heat shield during installation.

– Remove the four bolts attaching the selector mechanism to the

selector housing.

2. Selector Mechanism    

91

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the center tunnel. Make sure the cord is pull through far

enough so that it can reached from inside the engine com‐

partment.

– Remove the selector lever cable cord.

Note

The selector mechanism is available only together with the se‐

lector housing and selector lever cable. Refer to the Parts Cata‐

log.

Installing
Install in reverse order of removal. Note the following:
A second technician will be needed for inserting the selector lever

cable from the passenger compartment into the engine compart‐

ment.

Note

Do not bend or kink the selector lever cable.

Do not lubricate the selector lever cable.

Tightening specifications. Refer to

⇒ “2.3 Selector Mechanism Overview, from 03/2009”,

page 84

 .

– Secure the cord that was involved when removing the selector

mechanism from the engine compartment on the end of the

selector lever cable.

– Guide the selector mechanism and selector lever cable

through the opening in the center tunnel.

– Have a second technician pull the cord with the selector lever

cable from the engine compartment through the tunnel until

the selector lever cable can be attached to the cable bracket.

– Remove the selector lever cable cord.

92

 

 

 

 

 

 

 

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