Volkswagen Golf Variant / Jetta. Manual - part 520

 

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Volkswagen Golf Variant / Jetta. Manual - part 520

 

 

– Disconnect the line between the clutch master and clutch

slave cylinders -A- from the bracket -B-.

– Remove clutch slave cylinder -arrow B- and lay aside, secure

with wire, do not open line system.

Caution

Do not press the clutch pedal anymore.

– Remove the ground cable from the bolt on the top of the starter

-1-.

– Disconnect the connector -2- and remove the wire from the

starter -3-.

– Remove the upper bolt from the starter.
– Remove the upper engine/transmission bolts.

– Transmission on vehicles with Start/Stop System: disconnect

the connector -arrow- from the Transmission Neutral Position

Sensor - G701- .

– Remove the plenum chamber cover. Refer to ⇒  Body Exterior;

Rep. Gr.  50 ; Plenum Chamber Cover; Plenum Chamber

Cover, Removing and Installing .

96

retaining brackets.

– Remove the lower mounts on the Engine Support Bridge - En‐

gine Support 28 - 10-222A/28- and replace with the Engine

Support Bridge - Engine Support 28-2 -10-222A/28-2- .

– Remove the bolts -arrows- for securing the engine support

bridge on the lock carrier from the Engine Support Bridge -

Engine Support 28-2 - 10-222A/28-2- .

• Use the bolts in the Engine Support Bridge - Engine Support

28-2 - 10-222A/28-2- for attaching the Engine Support Bridge

- Engine Support 28 - 10-222A/28- . Not the bolts for the re‐

taining bracket.

– Install the Engine Support Bridge - Engine Support 28 -

10-222A/28- and tighten the bolts to 8 Nm -arrows-.

Caution

A second technician is needed to mount the Engine Support

Bridge on the vehicle to prevent the Engine Support Bridge

from tipping.

– If there are hose and cable connections located near the en‐

gine lifting eyes for the Engine Support Bridge - 10-222A- ,

these must now be removed.

Vehicles with a 2.0L/85 kW engine:
– Install the Engine Support Bridge - 10-222A- as shown.
– First slide the Moveable Joints -2- onto the Square Pipe from

the Engine Support Bridge - 10-222A- .

– Mount the Engine Support Bridge - 10-222A- on the suspen‐

sion strut towers and have a second technician hold it to

prevent it from tipping.

– Push the Engine Support - Basic Set - Square Pipe -

T40091/1- -5- from the front left and right through the Engine

Support Bridge - Engine Support 28 -10-222A/28- -6- and

place on each side of the Engine Support - Supplement Kit -

Movable Joint - T40093/4- -4-.

– Slide the Engine Support - Basic Set - Rail with Holes -

T40091/2- -8- with the Engine Support - Supplement Kit Mount

3. Transmission, Removing and Installing, Jetta from MY 2011    

97

Moveable Joint - T40093/4- -4-.

– Install the locking pins into the Engine Support - Basic Set -

Rail with Holes - T40091/2- -8- and secure it with the cotter

pins.

1 - Engine Support Bridge - En‐

gine Support 31 - Adapter 2 -

10-222A/31-2-
2 - Engine Support - Basic Set

- Moveable Joint - T40091/3-
3 - Engine Support Bridge - En‐

gine Support 31 - Adapter 1 -

10-222A/31-1-
4 - Engine Support - Supple‐

ment Kit - Movable Joint -

T40093/4-
5 - Engine Support - Basic Set

- Square Pipe - T40091/1-
6 - Engine Support Bridge - En‐

gine Support 28 - 10-222A/28-

with Engine Support Bridge -

Engine Support 28-2

-10-222A/28-2-
7 - Engine/Gearbox Support

Shackle (2 pc.) - 10-222A/12-

❑ Engaged in the engine

lifting eye.

8 - Engine Support - Basic Set

- Rail with Holes - T40091/2-
9 - Engine Support - Supple‐

ment Kit - Mount 5 - T40093/5-
10 - Engine Support Bridge -

Spindle - 10-222A/11-

❑ Engaged in the Engine/

Gearbox Support

Shackle (2 pc.) -

10-222A/12- .

– Tighten all the threaded connections on the Engine Support

Bridge hand-tight. While doing so, adjust the height of the En‐

gine Support Bridge parallel over the Engine Support Bridge -

Engine Support 28 - 10-222A/28- .

– Lightly tension the engine/transmission assembly via the En‐

gine Support Bridge - 10-222A- spindle, do not lift.

– Raise the vehicle and remove the left front wheel.
– Remove the noise insulation. Refer to ⇒  Body Exterior; Rep.

Gr.  50 ; Noise Insulation .

– Remove the left front housing liner. Refer to ⇒  Body Exterior;

Rep. Gr.  66 ; Wheel Housing Liner; Front Wheel Housing Lin‐

er, Removing and Installing .

98

transmission -arrows-.

Continuation for all vehicles

– Disconnect the connector -1- from the Back-Up Lamp Switch

- F4- .

– If a nut -2- is installed, it must be removed now.
– Remove bracket from lower starter bolt, if equipped.
– Remove the lower bolt -3- from the starter and then remove

the starter. Refer to ⇒  Electrical Equipment; Rep. Gr.  27 ;

Starter; Starter, Removing and Installing .

– Separate the exhaust system at the double clamp and remove

Gr.  26 ; Exhaust System .

Caution

Risk of damaging the decoupling element.

♦ Do not bend the decoupling element more than 10°.
♦ Do not load the decoupling element.
♦ Do not damage the wire mesh on the decoupling element.

– Remove the heat shield above the right driveshaft -arrows-.

3. Transmission, Removing and Installing, Jetta from MY 2011    

99

 

 

 

 

 

 

 

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