Volkswagen Golf Variant / Jetta. Manual - part 412

 

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Volkswagen Golf Variant / Jetta. Manual - part 412

 

 

Overview - Fuel Tank, All Vehicles Ex‐

cept Jetta from MY 2011

DANGER!

♦ Observe safety precautions when working on fuel supply.

Refer to

⇒ “1 Safety Precautions when Working on Fuel Supply

System”, page 223

 .

♦ Pay attention to the guidelines for clean working condi‐

tions. Refer to

⇒ “2 Guidelines for Clean Working Conditions”,

page 224

 .

Always pay attention to these instructions before and during

work.

1 - Cap

❑ Replace if damaged

2 - Bolt

❑ 1.5 Nm

3 - Ground Connection

❑ Check for secure fit

4 - Bolt

❑ 11 Nm

5 - Bracket

❑ For the ABS speed sen‐

sor wire

6 - Fuel Tank

❑ Draining. Refer to

⇒ “4.4 Fuel Tank, Drain‐

ing”, page 235

 .

❑ Removing and instal‐

ling. Refer to

⇒ “4.5 Fuel Tank, Re‐

moving and Installing”,

page 238

 .

❑ Support while removing

with the Engine and

Gearbox Jack -

VAS6931- .

7 - Bolt

❑ 25 Nm
❑ Replace

8 - Heat Shield
9 - Lock Washer
10 - Mounting Strap

❑ Note the installation po‐

sition

11 - Mount

❑ For the front muffler of the exhaust system -item 2- 

⇒ Item 2 (page 381)

4. Fuel Supply System Components    

231

❑ Replace if damaged
❑ Insert dry into the fuel tank opening
❑ Coat with fuel only when installing the flange

13 - Fuel Delivery Unit

❑ Note the installation position of the fuel delivery unit flange. Refer to

⇒ Fig. ““Fuel Delivery Unit Flange Installation Position”“ , page 232

❑ Fuel Delivery Unit, Removing and installing. Refer to

⇒ “4.6 Fuel Delivery Unit, Removing and Installing”, page 241

 .

❑ With the Fuel Level Sensor - G-
❑ Fuel Level Sensor - G- , Removing and installing. Refer to

⇒ “4.7  Fuel Level Sensor G , Removing and Installing”, page 243

 .

❑ With the Transfer Fuel Pump - G6-
❑ Transfer Fuel Pump - G6- , Checking. Refer to 

⇒ “6.4  Transfer Fuel Pump G6 , Checking”, page 252

 .

14 - Locking Ring

❑ 110 Nm
❑ Check for secure fit
❑ Remove and install with the Wrench - Fuel Sending Unit - T10202- .

15 - Fuel Supply Line

❑ Black
❑ Attached to the side of the fuel tank
❑ Check for secure fit
❑ To disconnect, press the release button on the connecting piece
❑ To fuel filter -item 1- 

⇒ Item 1 (page 250)

16 - Fuel Return Line

❑ Blue
❑ Attached to the side of the fuel tank
❑ Check for secure fit
❑ To disconnect, press the release button on the connecting piece
❑ From fuel filter -item 3- 

⇒ Item 3 (page 250)

17 - Fuel Filler Door Unit

Unit, Removing and Installing .

Fuel Delivery Unit Flange Installation Position
The mark -3- on the flange points opposite the direction of travel.
1 - Fuel Return Line (Blue)
2 - Fuel Supply Line (Black)
3 - Marking

Note

The fuel delivery unit flange can only be installed in this posi‐

tion.

Make sure the supply and return lines are still clipped to the

fuel tank after the fuel delivery unit flange has been installed.

232

Overview - Fuel Tank, Jetta from MY

2011 Only

DANGER!

♦ Observe safety precautions when working on fuel supply.

Refer to

⇒ “1 Safety Precautions when Working on Fuel Supply

System”, page 223

 .

♦ Pay attention to the guidelines for clean working condi‐

tions. Refer to

⇒ “2 Guidelines for Clean Working Conditions”,

page 224

 .

Always pay attention to these instructions before and during

work.

1 - Cap

❑ Replace if damaged

2 - Bolt

❑ 1.5 Nm

3 - Ground Connection

❑ Check for secure fit

4 - Bolt

❑ 11 Nm

5 - Rivet
6 - Protective Plate

❑ Riveted to lower clamp

at factory

❑ When replacing fuel

tank, set protective plate

on filler tube and rivet

clamp (holes on protec‐

tive plate must coincide

with holes on filler tube).

7 - Cable Guide

❑ For the ABS line
❑ Clipped to the shield

8 - Bolt

❑ 25 Nm
❑ Replace

9 - Fuel Tank

❑ Draining. Refer to

⇒ “4.4 Fuel Tank, Drain‐

ing”, page 235

 .

❑ Removing and instal‐

ling. Refer to

⇒ “4.5 Fuel Tank, Re‐

moving and Installing”, page 238

 .

❑ Support while removing with the Engine and Gearbox Jack - VAS6931- .

4. Fuel Supply System Components    

233

❑ Note the installation position

13 - Mount

❑ For the exhaust system -item 2- 

⇒ Item 2 (page 383)

14 - Seal

❑ Replace if damaged
❑ Insert dry into the fuel tank opening
❑ Coat with fuel only when installing the flange

15 - Fuel Delivery Unit

❑ Note the installation position of the fuel delivery unit flange. Refer to

⇒ Fig. ““Fuel Delivery Unit Flange Installation Position”“ , page 235

❑ Fuel Delivery Unit, Removing and installing. Refer to

⇒ “4.6 Fuel Delivery Unit, Removing and Installing”, page 241

 .

❑ With the Fuel Level Sensor - G-
❑ Fuel Level Sensor - G- , Removing and installing. Refer to

⇒ “4.7  Fuel Level Sensor G , Removing and Installing”, page 243

 .

❑ With the Transfer Fuel Pump - G6-
❑ Transfer Fuel Pump - G6- , Checking. Refer to 

⇒ “6.4  Transfer Fuel Pump G6 , Checking”, page 252

 .

16 - Locking Ring

❑ 110 Nm
❑ Check for secure fit
❑ Remove and install with the Wrench - Fuel Sending Unit - T10202- .

17 - Fuel Supply Line

❑ Black
❑ Attached to the side of the fuel tank
❑ Check for secure fit
❑ To disconnect, press the release button on the connecting piece
❑ To fuel filter -item 1- 

⇒ Item 1 (page 250)

18 - Fuel Return Line

❑ Blue
❑ Attached to the side of the fuel tank
❑ Check for secure fit
❑ To disconnect, press the release button on the connecting piece
❑ From fuel filter -item 3- 

⇒ Item 3 (page 250)

19 - Fuel Filler Door Unit

Unit, Removing and Installing .

20 - Ventilation

234

 

 

 

 

 

 

 

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