Volkswagen Golf Variant / Jetta. Manual - part 365

 

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Volkswagen Golf Variant / Jetta. Manual - part 365

 

 

❑ Removing and installing. Refer to ⇒  Heating, Ventilation and Air Conditioning; Rep. Gr.  87 .

8 - Bolt

❑ 45 Nm

9 - Alignment Sleeve
10 - Ribbed Belt

❑ Mark the running direction before removing
❑ Check for wear
❑ Do not kink
❑ Removing and installing. Refer to 

⇒ “1.4 Ribbed Belt, Removing and Installing”, page 47

 .

1.2

Overview - Toothed Belt Drive

1 - Toothed Belt

❑ Mark the running direc‐

tion before removing

❑ Check for wear
❑ Do not kink
❑ Removing and instal‐

ling, tensioning. Refer to

⇒ “1.6 Toothed Belt, Re‐

moving, Installing and

Tensioning”, page 95

 .

2 - Bolt

❑ 120 Nm + 

1

/4 (90 °) ad‐

ditional turn

❑ Replace
❑ Use Counterhold -

Crankshaft Sprocket -

3415- when loosening

or tightening

❑ Do not lubricate or

grease the threads and

collar

❑ Additional rotation can

occur in several stages

3 - Crankshaft Toothed Belt

Sprocket
4 - Nut

❑ 20 Nm

5 - Idler Roller
6 - Nut

❑ 20 Nm + 

1

/8 (45 °) addi‐

tional turn

❑ Replace

7 - Tensioning Roller

❑ Remove the engine bracket to remove and install. Refer to

⇒ “1.7 Engine Bracket, Removing and Installing”, page 52

 .

8 - Bolt

❑ 20 Nm + 

1

/4 (90 °) additional turn

1. Engine, Disassembling and Assembling    

43

9 - Camshaft Sprocket
10 - Bolt

❑ 25 Nm

11 - Bolt

❑ 100 Nm

12 - Hub

❑ Use the Counterhold - Camshaft Gear - T10051- to loosen and tighten
❑ To remove, use Puller - Camshaft Sprocket - T10052- .
❑ Removing and installing. Refer to 

⇒ “2.2 Camshafts, Removing and Installing”, page 131

 , Camshaft,

Removing and Installing

13 - Rear Toothed Belt Guard
14 - Bolt

❑ 20 Nm

15 - Bolt

❑ 10 Nm
❑ Replace

16 - Idler Roller
17 - Bolt

❑ 50 Nm + 

1

/4 (90°) additional turn

❑ Replace

18 - Hub

❑ Use the Counterhold - Camshaft Gear - T10051- to loosen and tighten
❑ Use Puller - Pulley - T40039- to remove.
❑ Removing and installing. Refer to

⇒ “3.8 High Pressure Fuel Pump, Removing and Installing”, page 325

 .

19 - Nut

❑ 95 Nm

20 - High Pressure Fuel Pump Toothed Belt Sprocket
21 - Bolt

❑ 20 Nm + 

1

/4 (90 °) additional turn

❑ Replace

22 - Coolant Pump

❑ Removing and installing. Refer to 

⇒ “1.6 Coolant Pump, Removing and Installing”, page 203

 .

23 - Bolt

❑ 15 Nm

24 - Toothed Belt Guard Upper Section

❑ Installing. Refer to 

⇒ Fig. ““Toothed Belt Guard Upper Section, Installing”“ , page 45

 .

25 - Toothed Belt Guard Lower Section
26 - Toothed Belt Guard Center Section
27 - Bolt

❑ 10 Nm
❑ Replace

28 - Bolt

❑ 10 Nm + 

1

/4 (90 °) additional turn

44

29 - Belt Pulley/Vibration Damper

❑ Only possible to install in one position - hole are offset

30 - Bolt

❑ 5 Nm

31 - Protective Plate
32 - Bolt

❑ 40 Nm + 

1

/2 (180 °) additional turn

❑ Replace
❑ Note the tightening sequence. Refer to

⇒ Fig. ““Engine Bracket to Cylinder Block Tightening Sequence”“ , page 19

 .

33 - Engine Bracket

❑ Removing and installing. Refer to 

⇒ “1.7 Engine Bracket, Removing and Installing”, page 52

 .

Toothed Belt Guard Upper Section, Installing
– Make sure the toothed belt guard upper section is clipped into

the cylinder head cover correctly.

Note

The camshaft is removed here for clarity.

– Press the toothed belt guard upper section near the clips

-arrows- against the cylinder head cover until the clips engage

with each other. Use a screwdriver to press the guard if nec‐

essary.

– Check the clearance between the hub and the toothed belt

guard upper section.

1. Engine, Disassembling and Assembling    

45

Overview - Cylinder Block

1 - Cylinder Block

❑ Sealing flanges and fly‐

wheel, removing and in‐

stalling. Refer to

⇒ “2 Sealing Flange and

Flywheel”, page 55

 .

❑ Piston and connecting

rod. Refer to

⇒ “3 Pistons and Con‐

necting Rod”,

page 68

 .

❑ Crankshaft. Refer to

⇒ “4 Crankshaft”,

page 74

 .

❑ Engine code CBEA with

balance shaft assembly

❑ Balance Shaft Assem‐

bly, Removing and in‐

stalling. Refer to

⇒ “2 Lubrication System

Components, Engine

Code CBEA”,

page 153

 .

2 - Seal

❑ Replace

3 - Oil Filter Bracket

❑ Overview - Oil Filter

Bracket and Oil Cooler.

Refer to

⇒ “4.1 Overview - Oil Fil‐

ter Bracket and Oil Cool‐

er”, page 177

 .

4 - Bolt

❑ 15 Nm + 

1

/4 (90 °) addi‐

tional turn

❑ Replace
❑ First, fasten upper left and lower right bolts, and then tighten all four bolts in a diagonal sequence

5 - Bracket

❑ For wiring harness

6 - Bolt

❑ 10 Nm

7 - Connection

❑ For the coolant thermostat

8 - Bolt

❑ 15 Nm

9 - O-Ring

❑ Replace

10 - Coolant Thermostat

❑ Note the installation position. Refer to

⇒ “1.7 Coolant Thermostat, Removing and Installing”, page 204

 , Coolant Thermostat, Removing and

Installing

❑ Checking: warm the thermostat in a water bath

46

 

 

 

 

 

 

 

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