Volkswagen Golf Variant / Jetta. Manual - part 362

 

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Volkswagen Golf Variant / Jetta. Manual - part 362

 

 

50 ; Noise Insulation .

Tightening Specifications
♦ Refer to 

⇒ “3.1 Overview - Subframe Mount”, page 23

3.5

Engine, Supporting in Installation Posi‐

tion

Special tools and workshop equipment required
♦ Engine Support Bridge - 10-222A-
♦ Engine Support Bridge - Spindle - 10-222A/11-
♦ Engine/Gearbox Support Shackle (2 pc.) - 10-222A/12-
♦ Engine Support - Automatic Transmission Hook - 10-222A/7-
♦ Engine Support Bridge - Engine Support 28 - 10-222A/28-
♦ Engine Support Bridge - Engine Support 31 - 10-222A/31-
♦ Rail with Holes - T40091/2- from the Engine Support - Basic

Set - T40091-

♦ Mount - T40093/5- from the Engine Support - Supplement Kit

- T40093A-

♦ Engine Support Bridge - Engine Support 28-2 - 10-222A/

28-2- , quantity: 2

♦ Engine Support - Basic Set - Square Pipe - T40091/1- (quan‐

tity: 2) from the Engine Support - Basic Set - T40091-

♦ Engine Support - Basic Set - Movable Joint - T40091/3- (quan‐

tity: 2) from the Engine Support - Basic Set - T40091-

♦ Engine Support - Movable Joint - T40093/4- (quantity: 2) from

the Engine Support - Supplement Kit - T40093A-

♦ Torque Wrench 1331 5-50Nm - VAG1331-
Procedure

Caution

For all repair work, especially in the engine compartment due

to the tight working conditions, observe the following:

♦ Route all lines in their original locations.
♦ To prevent damage to the lines, make sure there is suffi‐

cient clearance to all moving or hot components.

3. Assembly Mounts, Jetta from 2011    

31

Risk of damaging the decoupling element:

♦ Do not bend the decoupling element more than 10°.
♦ Do not stretch the decoupling element.
♦ Do not damage the wire mesh on the decoupling element.

– Remove the engine cover. Refer to

⇒ “1.1 Engine, Removing”, page 3

 .

– Remove the plenum chamber cover. Refer to ⇒  Body Exterior;

Rep. Gr.  50 ; Plenum Chamber Cover; Plenum Chamber

Cover, Removing and Installing .

– Remove the air filter housing. Refer to

⇒ “3.15 Air Filter Housing, Removing and Installing”,

page 338

 .

– Remove the battery and the battery tray. Refer to ⇒  Electrical

System; Rep. Gr.  27 ; Battery; Battery Tray, Removing and

Installing .

– Press the release buttons and remove the crankshaft housing

ventilation hose -1- from the cylinder head cover.

– Disconnect the connector from the crankcase ventilation hose

-1-.

– Free up the vacuum hoses -arrows- on the air guide pipe.
– Remove the bolt -2- and tilt the air guide pipe with the intake

hose backward and remove from the turbocharger.

– Remove the bolts -arrows- for the left and right sides of the

lock carrier retaining bracket.

32

Engine Support 28 - 10-222A/28- .

– Attach the Engine Support Bridge - Engine Support 28-2 -

10-222A/28-2- .

– Remove the bolts in direction of -arrows- for securing the en‐

gine support bridge on the lock carrier from the Engine Support

28-2 - 10-222A/28-2- .

Note

Use the bolts from the Engine Support Bridge - Engine Support

28-2 -10-222A/28-2- for attaching the Engine Support Bridge -

Engine Support 28 - 10-222A/28- . Do not use the bolts for the

retaining bracket.

– Install the Engine Support Bridge - Engine Support 28 -

10-222A/28- and tighten the bolts -arrows-.

• Bolt tightening specification -arrows- 8 Nm

Caution

A second technician is needed to mount the Engine Support

Bridge on the vehicle to prevent the Engine Support Bridge

from tipping.

Assemble engine support bridge as shown.
Engine Support Bridge - Engine Support Socket - 10-222A/31A-1-

on the suspension strut tower.

3. Assembly Mounts, Jetta from 2011    

33

gine Support 31 Adapter 31-2

- 10-222A/31-2-
2 - Engine Support - Basic Set

- Moveable Joint - T40091/3-
3 - Engine Support Bridge - En‐

gine Support 31 Adapter 31-1

- 10-222A/31-1-
4 - Engine Support - Basic Set

- Rail with Holes - T40091/2-
5 - Engine Support - Supple‐

ment Kit - Movable Joint -

T40093/4-
6 - Engine Support - Basic Set

- Square Pipe - T40091/1-
7 - Engine Support Bridge - En‐

gine Support 28 - 10-222A/28-

with Engine Support Bridge -

Engine Support 28-2

-10-222A/28-2-
8 - Engine Support - Supple‐

ment Kit - Mount - T40093/5-
9 - Engine Support Bridge -

Spindle - 10-222A/11-
10 - Engine Support - Bracket

w/Spindle and Hook -

10-222A/10-

– Tighten all bolted connections on the Engine Support Bridge

hand-tight. While doing so, adjust the height of the Engine

Support Bridge parallel over the Engine Support Bridge - En‐

gine Support 28 - 10-222A/28- .

– Lightly pretension the engine/transmission assembly using the

spindles, but do not lift it.

Remove the Engine Support Bridge.
The removal of the engine support bridge is the reverse of instal‐

lation noting the following.
– Check the adjustment of the subframe mount, in case they

were loosened. Refer to

⇒ “2.2 Engine-Subframe Mount Adjustment, Checking”, page

19

 .

– Install the engine cover. Refer to

⇒ “1.1 Engine, Removing”, page 3

 .

– Install the plenum chamber cover. Refer to ⇒  Body Exterior;

Rep. Gr.  50 ; Plenum Chamber Cover; Plenum Chamber

Cover, Removing and Installing .

Tightening Specification
♦ Refer to 

⇒ “3.1 Overview - Subframe Mount”, page 23

34

 

 

 

 

 

 

 

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