Volkswagen Golf Variant / Jetta. Manual - part 350

 

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Volkswagen Golf Variant / Jetta. Manual - part 350

 

 

flange and counterholding the flange shaft using a tire iron.

– Remove the flange shaft together with the pressure spring.

– Remove the flange seal using the Slide Hammer Set - VW771-

and Slide Hammer Set - Hook - VW771/37- .

Installing
– Lightly oil the new gasket on the outer edge.

– Fill the space on the new seal between the sealing and dust

lip halfway with Sealing Grease - G 052 128- -arrow-.

1. Flange Shaft or Stub Shaft Seals, Replacing    

147

tion. Push the flange shaft against the transmission so that the

bolt engages in the thread.

– Install the left drive axle. Refer to ⇒  Suspension, Wheels,

– Install the left front housing liner. Refer to ⇒  Body Exterior;

Rep. Gr.  66 ; Wheel Housing Liner; Front Wheel Housing Lin‐

er, Removing and Installing .

– Install the left wheel. Refer to ⇒  Suspension, Wheels, Steer‐

ing; Rep. Gr.  44 ; Wheel Installation Tightening Specifica‐

tions .

– Check the fluid level and fill if necessary. Refer to

⇒ “9.2 Fluid Level, Checking and Filling”, page 133

 .

50 ; Noise Insulation .

Tightening Specifications
♦ Refer to

⇒ “1.1 Component Location Overview - Seals”, page 145

 .

1.3

Right Flange Shaft or Stub Shaft Seal,

Replacing

Special tools and workshop equipment required
♦ Seal Installer - Axle Flange - 3158-
♦ Torque Wrench 1331 5-50Nm - VAG1331-
♦ Torque Wrench 1332 40-200Nm - VAG1332-
♦ Shop Crane - Drip Tray - VAS6208-
♦ Sealing Grease - G 052 128 A1-
Removing
– Remove the right wheel.
– Remove the noise insulation. Refer to ⇒  Body Exterior; Rep.

Gr.  50 ; Noise Insulation .

– If equipped, remove the drive axle heat shield from the engine

-arrows-.

– Remove the right drive axle. Refer to ⇒  Suspension, Wheels,

Vehicles with an Intermediate Shaft

148

ate shaft -B- from the mounting bracket -C- -arrows- and from

the transmission stub shaft.

Continuation for All Vehicles
– Place the Shop Crane - Drip Tray - VAS6208- or Used Oil

Collection and Extraction Unit - SMN372500- under the trans‐

mission.

– Remove the stub shaft bolt -arrow- or the flange shaft.
– Remove the stub shaft or flange shaft together with the pres‐

sure spring.

– Pry out the gasket.
Installing
– Lightly oil the new gasket on the outer edge.

– Fill the space on the new seal between the sealing and dust

lip halfway with Sealing Grease - G 052 128- -arrow-.

– Install the seal all the way in without tilting it.
– Install the stub shaft or flange shaft.
– Tighten the new flange shaft bolt to the tightening specifica‐

tion. Push the stub shaft or flange shaft against the transmis‐

sion so that the bolt engages in the thread.

Vehicles with an Intermediate Shaft
– Replace the O-ring on the stub shaft.
– Grease the splines on the stub shaft.

Note

Refer to the Parts Catalog for the grease allocation.

1. Flange Shaft or Stub Shaft Seals, Replacing    

149

-C- and onto the stub shaft.

– Tighten the intermediate shaft on the mounting bracket to the

specification -arrows-. Refer to ⇒  Suspension, Wheels, Steer‐

ing; Rep. Gr.  40 ; Drive Axles, Removing and Installing .

Continuation for All Vehicles
– Install the right drive axle. Refer to ⇒  Suspension, Wheels,

– Install the right wheel. Refer to ⇒  Suspension, Wheels, Steer‐

ing; Rep. Gr.  44 ; Wheel Installation Tightening Specifica‐

tions .

– Check the fluid level and fill if necessary. Refer to

⇒ “9.2 Fluid Level, Checking and Filling”, page 133

 .

50 ; Noise Insulation .

Tightening Specifications
♦ Refer to

⇒ “1.1 Component Location Overview - Seals”, page 145

 .

150

 

 

 

 

 

 

 

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