Volkswagen Golf Variant / Jetta. Manual - part 346

 

  Index      Volkswagen     Volkswagen Golf Variant (2007), Jetta (2005) - service repair manual

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  344  345  346  347   ..

 

 

Volkswagen Golf Variant / Jetta. Manual - part 346

 

 

Transmission, Transporting and Se‐

curing to Assembly Stand

Always secure heavy parts when transporting.
Remember there is fluid in the transmission. Do not turn the

transmission with the vents facing downward when transporting

or when it is on the assembly stand. The fluid will leak out.

Note

Remove the bleeder caps if necessary and use oil-tight plugs.

Transmission, Transporting
– Use appropriate lifting tools, for example part of Engine Sling

- 2024A- and the Engine/Gearbox Support Shackle - 10-222A/

12- (not illustrated).

The transmission can also be lifted using the Transmission Sup‐

port Jig - 3336- .

Example: Secure the Transmission on the Assembly Stand.

8. Transmission, Transporting and Securing to Assembly Stand    

131

Transmission Fluid and Transmis‐

sion Fluid Filter

⇒ “9.1 Transmission Fluid Filter, Replacing”, page 132
⇒ “9.2 Fluid Level, Checking and Filling”, page 133
⇒ “9.3 Fluid, Draining and Filling”, page 136

Pay attention to the general repair information. Refer to

⇒ “1 General Repair Information”, page 1

 .

9.1

Transmission Fluid Filter, Replacing

Note

The transmission fluid filter usually does not need to be re‐

placed.

Change the transmission fluid filter “yes or no”. Refer to

⇒ “1.5.2 Transmission Fluid Filter, When To Change ”,

page 4

 .

Filter; Air Filter Housing, Removing and Installing .

Direct Injection System; Air Filter Housing, Removing and In‐

stalling .

27 ; Battery; Battery, Removing and Installing .

Note

A little bit of fluid remains inside the transmission fluid filter.

This will drain out once the transmission fluid filter is removed.

Lay some cloths down near the transmission fluid filter before

removing it.

132

transmission.
– Remove the filter housing and the transmission fluid filter.
Installing
Install in reverse order of removal. Note the following:
– Thoroughly clean any lubricated areas on the transmission.

– Install the transmission fluid filter with the collar -arrow- down‐

ward.

– Install the filter housing and tighten it to 20 Nm.
Further installation is performed in reverse order of the removal.
– Check the fluid level and fill if necessary. Refer to

⇒ “9.2 Fluid Level, Checking and Filling”, page 133

 .

9.2

Fluid Level, Checking and Filling

Note the following information:
♦ Use the DSG® transmission fluid available as a replacement

part. Refer to the Parts Catalog .

♦ It is necessary to use the Oil Filler - Adapter 6 - VAS6262/6-

on some oil containers.

♦ It may be necessary to shorten the bleed pipe on the Oil Filler

- VAS6262A- . Refer to 

⇒ page 134

 .

9. Transmission Fluid and Transmission Fluid Filter    

133

as Follows:
– Shorten the bleed pipe to dimension -a-. This assures the pipe

on the Adapter For Oil Filling - VAS6262A- will not touch the

bottom on some oil containers.

Dimension -a- = 210 mm

Note

Dimension -a- is measured starting from the shaft (the green sur‐

face) on the Oil Filler - VAS6262A- .

If dimension -a- is greater than 210 mm:

– Make a mark on the bleed pipe, dimension -a-, and cut it, with

for example the Brake Line Tool Kit - Pipe Cutter -

VAS6056/2- .

– Clean the Oil Filler - VAS6262A- .

Special tools and workshop equipment required
♦ Vehicle Diagnostic Tester
♦ Used Oil Collection and Extraction Unit - SMN372500-
♦ Oil Filler - VAS6262A-
Requirements
♦ The vehicle is level and all hoist mounts are the same height.
♦ The noise insulation has been removed.
♦ The Vehicle Diagnostic Tester is connected.
♦ To begin working, the oil temperature should not be higher

than 45 °C (113 °F).

♦ Test temperature: 35 ° to 45 °C (95 ° to 113 °F)
Checking
– Connect the Vehicle Diagnostic Tester and identify the vehicle

in 

Guided Functions

.

– Select 

DSG Transmission

.

– Select 

Check Fluid Level

.

Note

Let the transmission cool down if the oil temperature is higher than

45 °C (113 °F).

The engine is idling and the selector lever is in “P”.

134

 

 

 

 

 

 

 

Content   ..  344  345  346  347   ..