Volkswagen Golf Variant / Jetta. Manual - part 339

40mm - 3093-

♦ Tensioning Strap - T10038-
♦ Engine Support - Basic Set - T40091-
♦ Engine Support - Supplement Kit - T40093A-
♦ Engine Bung Set - VAS6122-
Removing
– Move the selector lever into »P«.

Note

To perform work sequence, the ground cable must be discon‐

nected from battery. Check if a coded radio is installed. If neces‐

sary, obtain the anti-theft coding beforehand.

– Disconnect the battery ground cable. Refer to ⇒  Electrical

Connecting .

Head; Engine Cover, Removing and Installing .

23 ; Diesel Direct Injection System; Overview - Air Filter .

– Remove the battery and the battery tray. Refer to ⇒  Electrical

Connecting .

7. Transmission, Removing and Installing, Jetta from MY 2011    

103

-arrows-.

Note

♦

Use pliers to remove the lock washer from the cable bracket.

Do not use a sharp-edged lever. Otherwise the selector lever

cable could get damaged.

♦

Remove the cable bracket -2- from the transmission, if nec‐

essary. Remove the bolts -1- and the lock washer -3-.

♦

Replace the bolts -1- and the lock washers.

♦

Bolt tightening specification -1- 20 Nm +90°.

Caution

Risk of damaging the selector lever cable.

♦ Remove the selector level cable from the cable bracket

when lowering transmission.

♦ Do not bend or kink the selector lever cable.

– Place a lint-free cloth on to transmission fluid cooler and trans‐

mission to absorb escaping coolant.

Note

♦

The cooling system is under pressure when the engine is

warm.

♦

Cover the coolant reservoir cap with a cloth and open it care‐

fully before removing the coolant hoses.

– Clamp the coolant hoses with Hose Clamps - Up To 25mm -

3094- or Hose Clamps - Up To 40mm - 3093- and remove the

hoses from the transmission fluid cooler.

– Seal off the transmission fluid cooler connections with sealing

plugs taken from for example the Engine Bung Set -

VAS6122- .

104

Gr.  27 ; Starter; Starter, Removing and Installing .

Remove the »lower« bolt first.

Caution

There is a risk of damaging the DSG Transmission Mecha‐

tronic - J743- with static electricity.

♦ Do not touch contacts in DSG Transmission Mechatronic

- J743- connector with hands.

– To discharge any static electricity, touch the vehicle ground

with hand (without wearing a glove). Refer to

⇒ “1.7 Electrical Components”, page 5

 .

– Turn the Mechatronic connector lock -1- »counter-clockwise«

to release and disconnect the connector.

– Remove the wires and bracket from the front of the transmis‐

sion cover -arrows- (two M6 nuts).

– Route the wires near the transmission cover upward and tie

them up.

– Remove all the upper bolts between the engine and the trans‐

mission.

These tools are suitable for this.

7. Transmission, Removing and Installing, Jetta from MY 2011    

105

Socket - Xzn 14 - T10061- to remove the bolt.
– Remove the plenum chamber cover. Refer to ⇒  Body Exterior;

Rep. Gr.  50 ; Plenum Chamber Cover; Plenum Chamber

Cover, Removing and Installing .

106