Volkswagen Golf Variant / Jetta. Manual - part 213

 

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Volkswagen Golf Variant / Jetta. Manual - part 213

 

 

pedal -1- from the mounting bracket -3-.

Note

The clutch pedal remains engaged in the clutch master cylinder

actuator rod.

– Move the clutch pedal downward and remove the over-center

spring -4- from the mounting bracket.

Installing
Install in reverse order of removal while. Note the following:

Note

Replace the self-locking nuts.

– Install the over-center spring -2- into the mounting bracket

from the top and hold the end of the spring in its installed po‐

sition using the Over-Center Spring Assembly Tool - T10178- .

• The mounting area -arrow- for the clutch pedal pivot pin -A-

must be positioned vertically.

– Insert the clutch pedal pivot pin -A- into the mounting cup of

the over-center spring.

– Press the clutch pedal slightly, push the bolt through and tight‐

en the self-locking nut, tightening specification. Refer to

⇒ “1.3.1 Tightening Specifications”, page 29

 .

1. Clutch Mechanism, Servicing    

27

clutch pedal.
– Bring the damper back into the installation position.
Vehicles without Knee Airbag

There are different ways of securing the impact bolster -1- in front

of the clutch pedal -2-.
Securing with Two Bolts
– Install the crash bolster -1- and tighten the 2 bolts to the tight‐

ening specification. Refer to

⇒ “1.3.1 Tightening Specifications”, page 29

 .

Securing with One Bolt
– Install the crash bolster -1- and tighten the bolt -2- to the tight‐

ening specification. Refer to

⇒ “1.3.1 Tightening Specifications”, page 29

 .

Continuation for All

28

Removing, Jetta from MY 2011 .

Vehicles with Knee Airbag
– Install the knee airbag bracket and the impact bolster. Refer

to ⇒  Body Interior ; Rep. Gr.  69 .

Continuation for All
– Install the trim and the cover under the trim on the driver side.

and Covers; Steering Column Trim Panel, Removing and In‐

stalling .

– If disconnected, connect the battery. Refer to ⇒  Electrical

Connecting .

1.3.1

Tightening Specifications

Component

Nm

Clutch pedal to mounting bracket

♦ Replace the self-locking nuts.

25

Impact bolster to mounting bracket/steering

column (secured with two bolts)

10

Impact bolster to mounting bracket/steering

column (secured with one bolt)

20

♦ Replace the impact bolster bolts

1.4

Clutch Pedal, Removing and Installing

⇒ “1.4.1 Tightening Specifications”, page 34

Special tools and workshop equipment required
♦ Clutch Pedal Pliers - T10005-
♦ Over-Center Spring Assembly Tool - T10178-
Removing
Vehicles with Knee Airbag

Note

The knee airbag is installed above the foot pedal assembly.

– First check whether a coded radio is installed. If so, obtain the

anti-theft code.

– Disconnect the battery ground cable. Refer to ⇒  Electrical

Connecting .

Continuation for All
– Move the driver seat all the way back and raise the steering

wheel to the highest position.

– Remove the trim and the cover under the trim on the driver

side. Refer to ⇒  Body Interior; Rep. Gr.  68 ; Storage Com‐

partments and Covers; Steering Column Trim Panel, Remov‐

ing and Installing .

1. Clutch Mechanism, Servicing    

29

to ⇒  Body Interior ; Rep. Gr.  69 .

Continuation for All
– Remove the cable guide -2- from the steering column.
– Remove the footwell vents -3-. Refer to ⇒  Heating, Ventilation

Removing, Jetta from MY 2011 .

Vehicles without Knee Airbag

There are different ways of securing the impact bolster -1- in front

of the clutch pedal -2-.
Securing with Two Bolts
– Remove the crash bolster -1- (two bolts).

Securing with One Bolt
– Remove the crash bolster -1- (1 bolt -2-).
Continuation for All

30

 

 

 

 

 

 

 

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