Volkswagen Golf Variant / Jetta. Manual - part 212

 

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Volkswagen Golf Variant / Jetta. Manual - part 212

 

 

Overview - Pedal Cluster

1 - Bulkhead

❑ With a mount for the

mounting bracket

2 - Seal

❑ Replace after removing
❑ Between the mounting

bracket and bulkhead

❑ Self-adhesive
❑ Attached to the mount‐

ing bracket

3 - Mounting Bracket

❑ For the clutch pedal

mount

❑ Some versions have a

damper. Refer to

⇒ Fig. ““Mounting

Bracket with

Damper -arrow- ”“ ,

page 24

❑ Removing and instal‐

ling. Refer to

⇒ “1.5 Mounting Brack‐

et, Removing and Instal‐

ling”, page 35

 .

4 - Bolt
5 - Over-Center Spring

❑ Removing and instal‐

ling. Refer to

⇒ “1.3 Over-Center

Spring, Removing and

Installing”, page 24

 .

6 - Bearing Bushing
7 - Mounting Pin
8 - Clutch Pedal

❑ Removing and installing. Refer to 

⇒ “1.4 Clutch Pedal, Removing and Installing”, page 29

 .

9 - Support

❑ To remove and install, disconnect the clutch master cylinder from the clutch pedal. Refer to

⇒ “1.4 Clutch Pedal, Removing and Installing”, page 29

 .

10 - Seal

❑ Replace after removing
❑ Between the clutch master cylinder and the mounting bracket

11 - Clutch Master Cylinder

❑ Removing and installing after removing the mounting bracket. Refer to

⇒ “1.6 Clutch Master Cylinder, Removing and Installing”, page 40

12 - Clutch Position Sensor - G476-

❑ Removing and installing. Refer to

⇒ “1.7  Clutch Position Sensor G476 , Removing and Installing”, page 41

 .

❑ Can be checked in “Guided Fault Finding” using Vehicle Diagnostic Tester .
❑ The Clutch Position Sensor - G476- is called the Clutch Pedal Switch - F36- in “Guided Fault Finding”.

1. Clutch Mechanism, Servicing    

23

❑ To remove and install the hose/line assembly or pipe, pull the clamp all the way out.

14 - Hose

❑ Rubber
❑ Made of plastic from 12/2005. Refer to 

⇒ Fig. ““Plastic Hose -1- ”“ , page 46

15 - Hex Nut

❑ 25 Nm
❑ Self-locking
❑ Quantity: 3
❑ For the mounting bracket to the bulkhead
❑ Replace after removing

16 - Hex Nut

❑ 25 Nm
❑ Replace after removing

17 - Stop

❑ For the clutch pedal

Mounting Bracket with Damper -arrow-

1.3

Over-Center Spring, Removing and In‐

stalling

⇒ “1.3.1 Tightening Specifications”, page 29

Special tools and workshop equipment required
♦ Over-Center Spring Assembly Tool - T10178-
Removing
Vehicles with Knee Airbag

Note

The knee airbag is installed above the foot pedal assembly.

– First check whether a coded radio is installed. If so, obtain the

anti-theft code.

24

Connecting .

Continuation for All
– Move the driver seat all the way back and raise the steering

wheel to the highest position.

– Remove the trim and the cover under the trim on the driver

side. Refer to ⇒  Body Interior; Rep. Gr.  68 ; Storage Com‐

partments and Covers; Steering Column Trim Panel, Remov‐

ing and Installing .

Vehicles with Knee Airbag
– Remove the knee airbag bracket and the impact bolster. Refer

to ⇒  Body Interior ; Rep. Gr.  69 .

Continuation for All
– Remove the cable guide -2- from the steering column.
– Remove the footwell vents -3-. Refer to ⇒  Heating, Ventilation

Removing, Jetta from MY 2011 .

Vehicles without Knee Airbag

There are different ways of securing the impact bolster -1- in front

of the clutch pedal -2-.
Securing with Two Bolts
– Remove the crash bolster -1- (two bolts).

Securing with One Bolt
– Remove the crash bolster -1- (1 bolt -2-).
Continuation for All

1. Clutch Mechanism, Servicing    

25

bracket/clutch pedal, if equipped.

– Remove the washers -A- for the damper.
– Remove the damper.

– Push the damper near the upper nut -1- above the clutch pedal

-A- upward in the direction of -arrow-.

26

 

 

 

 

 

 

 

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