Volkswagen Golf Variant / Jetta. Manual - part 198

 

  Index      Volkswagen     Volkswagen Golf Variant (2007), Jetta (2005) - service repair manual

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  196  197  198  199   ..

 

 

Volkswagen Golf Variant / Jetta. Manual - part 198

 

 

Left Flange Shaft Seal, Replacing

⇒ “1.2.1 Removing”, page 255
⇒ “1.2.2 Installing”, page 255
⇒ “1.2.3 Tightening Specification”, page 256

1.2.1

Removing

Special tools and workshop equipment required
♦ Slide Hammer Set - VW771-
♦ Seal Installer - Flange Shaft Oil Seal - T10160-
♦ Torque Wrench 1331 5-50Nm - VAG1331-
Perform the following procedure:
– Remove the left wheel.
– Remove the noise insulation. Refer to ⇒  Body Exterior; Rep.

Gr.  50 ; Noise Insulation .

– Remove the lower section of the left front wheel housing liner

or the left front wheel housing liner. Refer to ⇒  Body Exterior;

Rep. Gr.  66 ; Wheel Housing Liner .

– Turn the steering wheel to the left.
– Drive axle to flange shaft. Refer to ⇒  Suspension, Wheels,

– Tie up the driveshaft as high as possible. Do not damage the

paint on the driveshaft.

– Place the Drip Tray under the transmission.
– Remove bolts for flange shaft, by installing two bolts into the

flange and counter-holding flange shaft using a tire iron.

– Remove the flange shaft with the pressure spring.

– Remove the flange shaft seal using the Slide Hammer Set -

VW771- and the Slide Hammer Set - Hook - VW771/37- .

1.2.2

Installing

Special tools and workshop equipment required
♦ Slide Hammer Set - VW771-

1. Seals    

255

ing Grease - G 052 128 A1- .

– Install the flange shaft.
– Attach the flange shaft with screw.

– Attach the drive axleto the transmission. Refer to ⇒  Suspen‐

sion, Wheels, Steering; Rep. Gr.  40 ; Drive Axles, Removing

and Installing .

– Check the transmission fluid level. Refer to

⇒ “6 Transmission Fluid, Checking and Filling”, page 157

 .

– Install the lower section of the left front wheel housing liner or

the left front wheel housing liner. Refer to ⇒  Body Exterior;

Rep. Gr.  66 ; Wheel Housing Liner .

50 ; Noise Insulation .

– Install the wheel. Refer to ⇒  Suspension, Wheels, Steering;

Rep. Gr.  44 ; Wheel Installation Tightening Specifications .

1.2.3

Tightening Specification

Flange shaft to transmission (conical head bolt) -item 12-

⇒ Item 12 (page 265)

 .

1.3

Differentiating Right Flange Shaft Seals

The seal -1- for the right flange shaft is inside the sleeve -2-.
There are different versions:
The seal -1- and the sleeve -2- are two separate parts. Charac‐

teristics: the notches are arranged in circle in sleeve -arrow-.
Seal, Replacing. Refer to

⇒ “1.4 Seal, Two-Piece Right Flange Shaft Seal and Sleeve, Re‐

placing”, page 256

 .

The seal -1- and the sleeve -2- are a single part. Characteristics:

no openings in the sleeve.
Replace the seal and the sleeve together. Refer to

⇒ “1.5 Seal and Sleeve, One-Piece Right Flange Shaft Seal and

Sleeve, Replacing”, page 258

 .

1.4

Seal, Two-Piece Right Flange Shaft

Seal and Sleeve, Replacing

⇒ “1.4.1 Removing”, page 256
⇒ “1.4.2 Installing”, page 257
⇒ “1.4.3 Tightening Specification”, page 258

1.4.1

Removing

Special tools and workshop equipment required
♦ Seal Installer - Flange Shaft Oil Seal - T10160-
♦ Rear Wheel Bearing Kit - Cross Head - 3253/2-
♦ Torque Wrench 1331 5-50Nm - VAG1331-

256

Gr.  50 ; Noise Insulation .

– Turn steering as far as possible toward right.
– If equipped remove the drive axle heat shield -arrows-. Refer

Overview and Servicing; Drive Axle Heat Shield .

– Remove the driveshaft -1- from the flange shaft.
– Tie up the driveshaft as high as possible. Do not damage the

paint on the driveshaft.

– Place the Drip Tray under the transmission and engine.
– Remove the turbocharger oil return line from the engine, if

– Remove bolts for flange shaft, by installing two bolts into the

flange and counter-holding flange shaft using a tire iron.

– Remove the flange shaft with the pressure spring.

– Pry out the seal -A- with a screwdriver. While doing so support

the screwdriver on the Rear Wheel Bearing Kit - Cross Head

- 3253/2- .

Note

Be careful not to damage the sleeve otherwise there will be

leaks.

Replace the sleeve if it is damaged. Refer to

⇒ Fig. ““Prying out the Sleeve -arrow- ”“ , page 187

 .

1.4.2

Installing

Special tools and workshop equipment required

1. Seals    

257

 

 

 

 

 

 

 

Content   ..  196  197  198  199   ..